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Consensus with ISO 13849-1

Consensus with ISO 13849-1

Consensus with ISO 13849-1

Product catalog summary
Overview: This document from Mayser GmbH & Co. KG provides a detailed analysis of safety components in compliance with ISO 13849-1:2015. It focuses on various safety products such as safety mats, safety edges, and safety bumpers, evaluating their performance levels, categories, and mean time to dangerous failure (MTTFD).
Specifications: The document categorizes safety components into different performance levels (PL) and categories. For instance, safety mats like SG-EFS 104/4L and SG-EFS 1X4 ZK2/1 are classified under Category 3 with a performance level of 'e'. The MTTFD for these components ranges from 73 to 313 years, indicating a high reliability.
Procedures: The document outlines the procedure for determining the required performance level (PLr) for safety functions and compares it with the achieved PL. It provides examples of calculating MTTFD for different safety components, emphasizing the importance of matching the PLr with the achieved PL.
Standards and Norms: The document adheres to ISO 13849-1:2015 standards, ensuring that safety components meet the necessary safety integrity levels (SIL) as per IEC 61508. It also discusses the exclusion of errors as per ISO 13849-2 Table D.8, which can affect the overall system's MTTFD.
Recommendations: It is recommended to use the provided tables to determine the performance level based on known categories, DCavg, and MTTFD. The document suggests that safety edges, mats, or bumpers can achieve a maximum PL d with error exclusion.
Key Data: The document includes tables summarizing MTTFD and DCavg levels, providing a simplified process for determining the achieved PL. For example, a safety mat with Category 3, DCavg of 60%, and MTTFD of 257 years results in a PL d.
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Catalog excerpts

Consensus with ISO 13849-1-1

MAYSER* Consensus with ISO 13849-1 F0 en Mayser GmbH & Co. KG Orlinger StraBe 1-3 89073 Ulm GERMANY Phone: +49 731 2061-0 Fax: +49 731 2061-222 E-mail: [email protected] Internet: www.mayser.com

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Consensus with ISO 13849-1-2

Safety according to ISO 13849-1:2015 Performance Level Category MTTFd level MTTFD DCavg level DC avg B10D [* 106] Reaction time 11 assumed parameters : dop = 365 d/a, hop = 24 h/d, tcycle = 600 s (nop = 52560/a) 2) Suitable for installation of Category 3 systems up to PL d. 3) MTTFd level and value are dependent on the particular application (see page 4) 4) dependent on profile 2/6 Consensus with ISO 13849-1

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Consensus with ISO 13849-1-3

Miniature safety edges EKS assumed parameters : dop = 365 d/a, hop = 24 h/d, tcycle = 600 s (nop = 52560/a) Suitable for installation of Category 3 systems up to PL d. 3) MTTFD level and value are dependent on the particular application (see page 4). 4)

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Consensus with ISO 13849-1-4

Determining the PLr For each selected safety function it is first necessary to determine the required performance level (PLr) and to compare it with the performance level (PL) achieved by the Mayser sensor. The PLr of the safety function must correspond at least to the PL. Example 1: Safety mat in front of processing centre with 30-second cycle in 3-shift operation, 250 days per year. nop= 120 actuations/h x 24 h/day x 250 days = 720,000 actuations per year MTTFd = B10D/ (0.1 x nop) = 6,000,000 / (0.1 x 720,000) = 83.3 years => MTTFd high Example 2: NC safety edge on sliding gate with 2 actuations...

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Consensus with ISO 13849-1-5

The same example with exclusion of error according to ISO 13849-2 Table D.8: Non-closing of contacts in the case of pressure-sensitive equipment according to ISO 13856. In this case the MTTFD value of the sensor is no longer taken into account for the overall system. Example 4: As in example 3; Safety mat SM connected to SG-EFS 1X4 ZK2/1. MTTFd SG = 313 years -1- -1- MTTFd 313 years MTTFd = 313 years => MTTFD high In this case, the maximum performance level of the overall system can reach PL d. DCavg table Designation DCavg

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Consensus with ISO 13849-1-6

Determining the PL If the categories, DCavgand MTTFDare known, the performance level (PL) can be determined based on the table. The table shows a simplified procedure for assessment and is used in the first step for estimating the PL. => DC low avg => MTTFd high => PL d Example 5: SG-EFS 104/2W Category 3 DCavg = 60 % MTTFd = 257 years Result:

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