MR-15/MR-11

MR-15/MR-11

MR-15/MR-11

Product catalog summary
Overview: Mayer & Cie. specializes in manufacturing high-speed braiding machines, specifically the MR-15 and MR-11 models, designed for producing reinforcements for high-pressure hoses. These machines are trusted by leading industries such as automotive, construction machinery, and aviation for their precision and reliability.
Specifications:
  • Machines are capable of wire and textile braiding for hoses with inner diameters up to 160 mm (6.3 inches).
  • Features include high machine reliability, CE compliance, and braiding based on the maypole principle with 2-over-2 and 3-over-3 braid patterns.
  • Modular, sound-insulating enclosures are included with all machines.
  • Customizable braiding machine lines and supporting machinery for upstream and downstream processes are available.
Technical Features:
  • Servo control system allows for individual deck speed settings and synchronization with caterpillar haul-off units.
  • Remote service capability for support and software updates.
  • Carrier system controls wire or yarn tension ranging from 25 to 135 N.
  • Integrated lubricating system reduces maintenance costs.
Highlights of MR-15/MR-11:
  • Easy setup through an intelligent control system with a clear control panel for fast and safe batch settings.
  • Technical data includes various configurations for number of carriers, RPM of rotor and carrier, and braid patterns.
Additional Equipment:
  • CasptanWheel: An alternative take-off unit for small diameter hoses, ensuring high braiding quality with synchronized drives.
  • Haul Off MC: Standard for Mayer braiding machines, suitable for hoses up to 160 mm in diameter, available in caterpillar or belt designs.
Technical Data:
  • Hose diameter range: 4 – 160 mm.
  • Linear track speed: 0 – 5 m/min.
  • Voltage: 380 – 480 V, 50/60 Hz.
  • Dimensions and weight vary based on machine configuration.
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Catalog excerpts

MR-15/MR-11-1

High-speed braiding machines MR-15/MR-11 our performance for your profit Mayer & Cie. manufactures braiding machines that produce reinforcements for high-pressure hoses. In this highly specialised sector, we have over 40 years’ experience. Leading automotive, construction machinery and aviation manufacturers rely on the performance and reliability of our machines. Our braiders work precisely. The carrier sets and controls the wire or yarn tension and optimally guides either yarn or wire. Our braiders run smoothly thanks to an integrated lubricating system that makes them low-maintenance. Every machine deck runs at the right rev count and the pull-off caterpillar is synchronised. Our Services Machines for wire braiding/reinforcements of high-pressure hoses with inner diameters of up to 160 mm (6.3“) Machines for textile braiding of hoses with inner diameters of up to 160 mm (6.3“) High machine reliability (CE-compliant) Braiding based on the maypole principle with 2-over-2 and 3-over-3 braid pattern Modular, sound insulating enclosure as part of the scope of delivery for all machines Customised braiding machine lines Supporting machinery for up- and downstream processes such as winding machines, hose chillers, etc. round off the portfo

 Open the catalog to page 1
MR-15/MR-11-2

Highlights of MR-15/MR-11 Carrier: The wire or yarn tension is set and controlled via the carrier. Tension ranges from 25 to 135 N. The carriers also ensure optimal wire or yarn guidance. Integrated lubricating system: Mayer & Cie. braiding machines come with an integrated lubricating system and an oil level control unit to make sure that the machines’ rotating parts are lubricated optimally – as evidenced by the signifi cantly lower maintenance costs of our machines. Servo control system: Our single-, double- and triple-deck machines are powered by the latest servomotor technology. Each deck...

 Open the catalog to page 2
MR-15/MR-11-3

Technical Highlights Bobbin long Bobbin extra long Bobbin long Bobbin extra long Bobbin standard Rpm of rotor 1/min Bobbin standard Rpm of carrier 1/min Braid pattern Center line hight (mm) CHOOSE YOUR MACHINE. You are looking for the right machine for your application? Maybe you already have ist key features in front of you. Then you’ve come to the right place. In the product finder on our website, you can go directly to the corresponding machines based on your requirements.

 Open the catalog to page 3
MR-15/MR-11-4

Haul Off MC (caterpillar or belt) The haul off MC is standard for Mayer braiding machines. It is suitable for hoses and tubes of up to 160 mm (6.3 inches) in diameter and comes either as a caterpillar haul off with PAD design or as a belt haul off. Clamping is done mechanically by merging the clamping jaws. To guarantee a high braiding quality with a constant pitch length, haul off and braiding unit are synchronized. Hose diameter Linear track speed Centerline height: Centerline height: Technical data haul off CasptanWheel The CasptanWheel is an alternative take-off unit particularly suitable...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.