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MAX Laser Cleaning Machine for Rust Removal

MAX Laser Cleaning Machine for Rust Removal
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MAX Laser Cleaning Machine for Rust Removal

Product catalog summary
Introduction
The document discusses the Maxphotonics Handheld Laser Cleaning System, highlighting its advantages over traditional cleaning methods such as mechanical friction, chemical etching, fluid solid jet, and ultrasonic cleaning. These traditional methods often result in damage, pollution, high costs, and limited effectiveness.

Advantages of Laser Cleaning
Laser cleaning is presented as a green and environmentally friendly technology. It offers high surface roughness tolerance and is suitable for both stable industrial environments and complex outdoor cleaning. The system uses a special mode laser to efficiently remove rust without damaging the base material. Key benefits include higher efficiency, no damage to surfaces, and a long lifetime.

Laser Cleaning Principle
The system employs a fully enclosed external optical path and high-energy pulse laser to clean surfaces through plasma blasting and photochemical reactions. The process is computer-controlled, ensuring precision and effectiveness without noise, residue, or pollution.

Applications
Laser cleaning is applicable in various fields, including mold cleaning, coating removal, aerospace parts cleaning, and soldering pretreatment. It effectively cleans oxides, oil stains, and residues.

Typical Applications
  • Rust Removal: Utilizes high-energy pulsed laser to create plasma blasts that remove rust without damaging the metal.
  • Degreasing: Targets dirty rust and irregular structures, vaporizing contaminants from the base metal.
  • Paint Removal: Differentiates between surface and base material absorption thresholds to peel off coatings without harm.


Core Components
The system features a long focal depth cleaning head and a Maxphotonics 100W pulsed fiber laser. It offers over 100,000 hours of continuous service life, is maintenance-free, and energy-efficient.

Working Parameters
The document provides specific parameters for cleaning various metals, ensuring clean surfaces without damage. For example, cast iron with severe corrosion can be cleaned at an efficiency of 3000 mm²/s.

Laser Absorption and Comparison
The system uses a 1064 nm fiber laser, which is more effective than solid-state lasers due to its higher metal absorption rate and better integration capabilities. The fiber laser is maintenance-free, cost-effective, and suitable for a wide range of metal applications.

Contact Information
Maxphotonics Co., Ltd. is located in Shenzhen, China, with contact details provided for further inquiries.
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Catalog excerpts

MAX Laser Cleaning Machine for Rust Removal-1

Maxphotonics Handheld Laser Cleaning System

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MAX Laser Cleaning Machine for Rust Removal-2

Mechanical Friction Cleaning High cleanliness, Damage base material Chemical etching cleaning Unstressed cleaning, Heavier pollution Fluid solid jet cleaning High frequency ultrasonic cleaning High flexibility, High cost Good cleaning effect, Limited size , Complex effluent treatment Dry workpeice

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MAX Laser Cleaning Machine for Rust Removal-3

Laser cleaning--New technology , green and environmentaL Long-focus cleaning laser source has high surface roughness and high tolerance range of processing height on the workpiece, not only can be used in a stable industrial enviroment, more suitable for complex ourdoor fine cleaning; the use of special mode laser, both to ensure the high tolerance range of non-stable environment, but also efficient removal of rust stains with no hurt to base material.

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Advantage-2 Laser cleaning principle:Fully enclosed external optical path system, combined with special mode of laser, the high-energy pulse laser collected in the surface of object,with the principles of plasma blasting, high energy pulse excitation and complex photochemical reactions, and by controlling the effective displacement of the laser beam to achieve cleaning. The whole process is controlled by the computer according to the program.

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MAX Laser Cleaning Machine for Rust Removal-5

Application Mould Cleaning Peeling or Coat Removing Soldering&Welding Pretreatment Pretreatment Before Coating Clean Oxide,Smeary, Oil stain, Residue Airospace Parts Cleaning

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MAX Laser Cleaning Machine for Rust Removal-6

High energy pulsed laser focusing on the surface of object to simulate plasma, continuous irradiation of high-energy plasma instantaneous formation and expansion, resulting in a series of tiny explosions, formating plasma blasting, finally achieve the relativel smooth corrosive layer of boject surface to physical blasting burst, and move through the high speed laser spot to form a plume that will clean the debris to complete the cleaning. Mainly used in metal rust.

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Typical Application——Degrease High energy pulsed laser socusing on the surface of object,dirty rust and other irregular structure and dark surface absorpt the laser energy and plasma energy formated by metal surface, is instantaneous vaporization from the base metal. Mainly used in the mold cleaning and cultural relics repair and other industries

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MAX Laser Cleaning Machine for Rust Removal-8

Paint Removal Typical Application For the paint and the surface of the chemical coating and special process, based on the surface and the base material has different absorption and damage threshold on laser, laser destruct the surface coating after focusing, after air contact, there are a series of complex photochemical reactions, oxidation, The final reaction product is in the form of gas discharge, the special mode of the laser below the masterbatch damage threshold, can peel off the coating, do not hurt the base material. Mainly used for paint removal and coating stripping.

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MAX Laser Cleaning Machine for Rust Removal-9

Maxphotonics 100W pulsed fiber laser cleaning - optical characteristics The laser with optical fiber output, fully closed and stable light path,over100,000 hours continuous service life, lifelong maintenance-free, forced air cooling, machine integrated power 480W, environmental protection and energy saving, compact and portable. Long focal depth cleaning head Max pulsed cleaning laser source Characteristics

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MAX Laser Cleaning Machine for Rust Removal-10

Base Metal Surface Valid focal depth Effeciency(mm2/s) Effect cast iron severe corrosion(0.08mm) >40 3000 clean surface, no damage carbon mild corrosion (0.05mm) >45 4000 clean surface, no damage stainless steel oil, slight corrosion >60 30000 bright surface, no damage mould steel gear mild oily with scrap iron >45 5000 bright surface, no damage aluminum steel oxide / surface spotting >40 3000 white surface, no damage bright surface, no damage

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MAX Laser Cleaning Machine for Rust Removal-11

[Laser absorption rate for metal] Based on the metal surface cleaning customized laser, according to the laser absorption rate of different wavelength of materias, the prior art selection of 1064 nm solid-state lasers or fiber lasers, metal absorption rate of up to 30%, with special mode spot, both can effectively clean rusty, and also protect Base metal with no damage. Considering the stability of laser, the use of cost and integration methods and other factors, the latest technology using wavelength of 1064nm fiber laser is better than solid lasers, Maxphotoncis 100W pulse laser cleaning source,...

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MAX Laser Cleaning Machine for Rust Removal-12

深圳市创鑫激光股份有限公司 Maxphotonics Co.,Ltd. 地址 : 深圳市宝安区沙井芙蓉工业区芙蓉三路创鑫激光产业园 官网 : http://www.m

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All Maxphotonics Co., Ltd catalogs and technical brochures

  1. MFSC-300

    3  Pages

  2. MFP-20H

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.