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Valves, Fittings & Tubings

Valves, Fittings & Tubings
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Valves, Fittings & Tubings

Product catalog summary
Overview: The document provides comprehensive technical specifications and information on high-pressure technology products by MAXIMATOR GmbH, including valves, fittings, tubing, and accessories. These products are designed for high-pressure applications in industries such as oil and gas, chemical, and petrochemical.
Product Specifications:
  • Pipe Valves: Rated for pressures up to 15,200 psi (1,050 bar).
  • Medium Pressure Components: Suitable for pressures up to 22,500 psi (1,550 bar).
  • High Pressure Components: Designed for pressures up to 65,000 psi (4,500 bar).
  • Ultra High Pressure Components: Capable of handling pressures up to 152,000 psi (10,500 bar).
  • Ball Valves: Available for pressures up to 21,000 psi (1,500 bar).
Valve Actuators: MAXIMATOR offers piston-type, air-operated valve actuators for remote control, with configurations for air to open and air to close.
Customized Solutions: Tailored solutions include gauge and bleed valves, block and bleed valves, and manifold blocks.
Technical Information: Includes a catalog part number generator for identifying components based on pressure, type, and size.
Quality and Manufacturing: MAXIMATOR operates a modern facility in Germany, adhering to DIN EN ISO 9001 standards.
Applications: Products are used in sour gas environments and are designed for high-temperature and cryogenic conditions.
Tools and Installation: Tools for coning and threading tubing are provided, along with installation instructions and technical support.
Materials and Design: Valves use PTFE and carbon packing with metal back-up rings for reliable sealing. Non-rotating stems prevent galling.
Pressure Ratings and Applications: Designed for gas and liquid applications, with traceability ensured through documented data.
Ordering and Maintenance: Provides ordering information, including catalog numbers and options for extreme temperature designs.
Conclusion: Maximator's products are designed for high-pressure applications, offering reliability and safety with comprehensive technical details for product selection and maintenance.
Procedures and Recommendations:
  • Installation: Proper installation is crucial for maintaining pressure integrity.
  • Maintenance: Regular inspection of O-Rings and components is recommended.
Standards and Limitations:
  • Technical information is subject to change, and general terms and conditions apply.
  • Standard fittings are not suitable for hydrogen service without consulting the factory.
Additional Products:
  • Includes adapters, couplings, anti-vibration assemblies, and safety head assemblies for high-pressure systems.
Key Data from Tables:
  • Dimensions and pressure ratings for various valve and fitting types are provided.
Functional Principle and Technical Data: The document outlines the functional principles and technical specifications of various valve types, emphasizing correct assembly and maintenance.
Assembly Instructions: Detailed instructions are provided for assembling components, emphasizing the importance of securing manual valves and using proper torque values.
Maintenance and Repair: Guidelines indicate that MAXIMATOR valves, fittings, and tubing are generally maintenance-free, except for filters that require regular element replacement.
Fault Diagnosis and Remedies: Common faults and remedies are listed, such as issues with valve closure or media leakage.
Technical Information: Includes technical data on pressure ratings for various valve types and connections.
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Catalog excerpts

Valves, Fittings & Tubings-1

Pipe Valves Products for Sour Gas Applications to 22,500 psi (1,550 bar) Medium Pressure High Pressure Ultra High Pressure Tools Valve Actuators Technical Information Ball Valves Customized Solutions » Valves • Fittings • Tubing up to 10.500 bar High Pressure Technology • Testing Equipment Hydraulics • Pneu

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Valves, Fittings & Tubings-2

Pipe Valves Products for Sour Gas Applications Medium Pressure High Pressure Ultra High Pressure Valve Actuators Technical Information Ball Valves Customized Solutions Valve cross sections Based on decades of experience in the field of high pressure technology MAXIMATOR manufactures valves and fittings for the oil and gas industry, chemical and petrochemical industry, water-jet cutting, power systems and test bench manufacture. Gland with packing of copper aluminium alloy for smooth running Slide disc of high-tensile slide material Sealing packing of back-up rings (PEEK) and seal rings (PTFE and...

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Valves, Fittings & Tubings-3

State-of-the-art technical know-how based on German engineering, successful system developer and experienced specialist - MAXIMATOR GmbH is a leading supplier of high pressure and testing technology, hydraulic and pneumatic equipments. Qualified and motivated company members are developing, designing, manufacturing and marketing products internationally which are worldwide employed in process technology plants. At its headquarter in Nordhausen MAXIMATOR GmbH develops, designs and manufactures high pressure equipment. In our purposefully-built development and service centre in Nordhausen MAXIMATOR...

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Valves, Fittings & Tubings-4

Products for Sour Gas Applications Medium Pressure High Pressure Ultra High Pressure Valve Actuators Technical Information Ball Valves Customized Solutions Pipe Valves Valves, Fittings and Tubing MAXIMATOR has been designing and manufactaring high pressure equipment for more than thirty years and has a worldwide reputation for quality and reliability, backed by one of the best service organizations in the industry. Pipe Valves and Fittings to 15,200 psi (1,050 bar) MAXIMATOR offers a complete line of pipe fittings, pipe hex nipples, pipe check valves and pipe line filters. All pipe valves use the...

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Valves, Fittings & Tubings-5

Pipe Valves and Fittings Components Pressures to 15,200 psi (1,050 bar) Pipe Valves, Pipe Fittings, Pipe Hex Nipples, Pipe Check Valves, Pipe Line Filters Medium Pressure Components Pressures to 22,500 psi (1,550 bar) Valves, Fittings, Anti-Vibration Collet Gland Assemblies, Tubing, Coned and Threaded Nipples, Check Valves, Line Filters, Angle Filters, Safety Head Assemblies, Rupture Discs High Pressure Componenents Pressures to 65,000 psi (4,500 bar) Valves, Fittings, Anti-Vibration Collet Gland Assemblies, Tubing, Coned and Threaded Nipples, Check Valves, Line Filters, Angle Filters, Safety...

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Valves, Fittings & Tubings-6

Pressure Component Type Connection “A” Size Type 15 = 15,200 psi (1,050 bar) A = Adapter (male / female) 22 = 22,500 psi (1,550 bar) AVA = Anti-Vibration Collet Gland Assembly 36 = 36,000 psi (2,500 bar) B3D = 3-Way Diverter Ball Valve (90°) Valves, Fittings and Tubing"Catalog Part Number Generator Orifice Diameter (only required on ball valves) 6 = 3/8“ diameter 5 = 5/16” M = Medium Pressure 8 = 1/2“ diameter 6 = 3/8” H = High Pressure 8 = 1/2” U = Ultra High Pressure |9 = 9/16” GB = Gauge BSP 12 = 3/4” |16 = 1” 24 = 1V2” CF = Cup Type Filter CT = Coning Tool DBBNV = Double Block and Bleed Needle...

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Valves, Fittings & Tubings-7

Stem Type (only required on needle valves) Body Pattern (only required on needle valves) Connection “B” Size Type 00 = Vee Stem one piece rotating 1 = Two-way straight 01 = Regulating Stem one piece rotating 2 = Two-way angle 07 = Vee Stem non rotating 3 = Three-way, two on pressure 08 = Regulating Stem non rotating 4 = Three-way, one on pressure 80 = Vee Stem one piece rotating / 5 = Three-way, two stem manifold replaceable seat 81 = Regulating Stem one piece rotating / replaceable seat 87 = Vee Stem with replaceable seat non rotating 88 = Regulating Stem w / replaceable seat non rotating If...

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Valves, Fittings & Tubings-8

Products for Sour Gas Applications Medium Pressure High Pressure Ultra High Pressure Valve Actuators Technical Information Ball Valves Customized Solutions Pipe Valves Pipe Valves, Fittings and Nipples MAXIMATOR has been designing and manufacturing high pressure equipment for more than thirty years and has a worldwide reputation for quality and reliability, backed by one of the best service organizations in the industry. Pipe Valves, Fittings and Nipple feature: • Rising stem design. • 316 L (1.4404) wetted parts and 17-4 PH Stem for excellent corrosion resistance. • Metal-to-metal seating achieves...

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Valves, Fittings & Tubings-9

Ordering Information Typical catalog number: 15V4B071 Pipe valves Maximator Pipe valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, maximum pressure, material number, type designation). 15 V 4B 07 Valve Series Thread Size Stem Type Options for Pipe Valves Special Designs for Extreme Temperatures Standard valves are supplied with Teflon / Carbon packing and may be operated to 450°F (230°C). High temperature...

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Valves, Fittings & Tubings-10

Valve Pattern Catalog O.D. Orifice Dimensions in. (mm) Valve Block Tube in. Panel Thick- G - Panel mounting screw thread size 10-24 UNC (screw included). All dimensions are for reference only and are subject to change. All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold. 3999.1946 | 09/2019 2 | 3

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Valves, Fittings & Tubings-11

Pipe Fittings Maximator Pipe Fittings are designed for liquid and gas applications. The P Series Fittings are available from 1/4” to 1”NPT to 15,200 psi (1,050 bar). NPT threads must be sealed using a high quality PTFE tape and/or paste product. Sealing performance may vary based on many factors such as pressure, temperature, media, thread quality, thread material, proper thread engagement and proper use of thread sealant. MAXIMATOR recommends to limit the number of times an NPT fitting is assembled and disassembled because thread deformation during assembly will result in deteriorating seal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.