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High Pressure Pumps

High Pressure Pumps
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High Pressure Pumps

Product catalog summary
Overview: The document is a comprehensive guide on Maximator's air-driven high-pressure pumps, capable of reaching pressures up to 7,000 bar (101,000 psi). It includes information on the company's global presence, product specifications, applications, and operational guidelines.
Company and Product Information: Maximator is a leader in high-pressure technology, offering air-driven liquid pumps, air amplifiers, gas boosters, and high-pressure components. Their products comply with ISO 9001 and ATEX directives, ensuring quality and safety.
Product Specifications: Maximator pumps are designed for various applications, including oil, water, and special fluids. They are available in multiple series (MO, S, M, G, MSF, GSF, GX, GPD, DPD) with different pressure capacities and configurations (single-acting, double-acting, one to three air drive sections).
Applications: The pumps are used in diverse fields such as automotive, chemical, plastics, oil, and gas industries. Specific applications include hydrostatic testing, water jet cutting, lubrication systems, and hydraulic applications.
Operational Guidelines: The document outlines the installation and operation of pumps, emphasizing the importance of proper air quality, hydraulic oils, and temperature management. It also provides guidance on selecting the right pump based on operating pressure, capacity, and medium.
Technical Features: Maximator pumps feature pressure regulation, automatic operation cessation at final pressure, and energy-efficient pressure holding. They are easy to install and maintain, with options for explosion-proof areas.
Additional Information: The document includes pump capacity tables, media compatibility guides, and details on accessories and additional products related to hydraulics and pneumatics.
MO Series: Double-acting pumps with one air drive piston, operating pressures up to 1,000 bar (14,500 psi), lower pulsation, and approximately 50% higher pump capacity compared to single-acting pumps.
S Series: Available in single-acting and double-acting designs, operating pressures up to 1,000 bar (14,500 psi), light and compact, suitable for steady and mobile applications.
M Series: Available in single-acting and double-acting designs with one, two, or three air drive pistons, operating pressures up to 4,000 bar (58,000 psi).
S...SS Series: Single-acting pumps with one air drive piston, operating pressures up to 3,700 bar (53,660 psi).
G Series Pumps: Available in single or double-acting designs, suitable for explosion-proof areas, operating pressures up to 7,000 bar (101,000 psi).
MSF Series Pumps: Single-acting pumps with robust construction for chemical industry applications, operating pressures up to 1,000 bar (14,500 psi).
GSF Series Pumps: Similar to MSF but with higher operating pressures up to 1,450 bar (21,000 psi).
GPD Series Pumps: Double-acting pumps with high pump capacity, suitable for oil, water, and chemical applications, operating pressures up to 3,000 bar (43,500 psi).
Procedures and Options: Standard models come with bottom inlets, with side inlets available on request. Various seal versions are available for optimized operation with different media.
Key Parameters: Maximum air drive pressure for most models is 10 bar (145 psi). High-pressure pumps with BSPP or NPT connections are suitable for outlet pressures up to 1,050 bar (15,000 psi).
Recommendations: Select the appropriate pump model based on the required operating pressure and media compatibility. Consider the explosion-proof requirements and environmental conditions when choosing a pump.
Options for GPD Pumps: Air control unit with filter/pressure regulator, control pressure gauge, and shut-off valve.
Options for GX Pumps: UHMWPE seals with optional O-Rings (FKM, NBR, EPDM).
Specifications for GX Pumps: Material: Stainless-steel pump heads and pistons, standard models with UHMWPE seals and FKM O-ring.
Options for DPD Pumps: Air control unit with filter/pressure regulator, control pressure gauge, and shut-off valve.
Pump Selection and Capacities: Pump selection is based on operating pressure and pump capacity. Formulas are provided for calculating required pump capacity.
Pump Capacities and Specifications: Detailed specifications for various pump series, including GPD and DPD series, with air drive pressure and corresponding outlet pressure capacities.
Media Compatibility Guide: Outlines the compatibility of different seal materials with various media, including standard and special seal versions.
Accessories: Maximator offers a range of accessories for their pumps, including air control units, safety valves, and pressure gauges.
Additional Products: Maximator provides a wide array of hydraulic and pneumatic products, including gas boosters, valves, fittings, and tubings.
Company Information: Maximator GmbH is a leader in high-pressure technology, offering products and services to industries like automotive, chemical, and oil and gas.
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Catalog excerpts

High Pressure Pumps-1

M a x i m u m P r e s s u r e. High Pressure Technology • Testing Equipment Hydraulics • Pneumatics » Air driven high pressure pumps  up to 7,000 bar (101,000 p

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High Pressure Pumps-2

Content Content: Page: MAXIMATOR worldwide, the Maximator-Concept 2 – 3 General Information, Pump selection 4 – 5 Fields of application of hydraulic pumps, Pump range overview 6 – 7 Pumps for oil or oil-water emulsion up to 1,000 bar (14,500 psi) – MO Series 8 – 9 – S Series Pumps for water, oil or oil-water emulsion up to 7,000 bar (101,000 psi) – M Series Pumps for the chemical and offshore industries and special fluids up to 3,000 bar (43,500 psi) – MSF Series Pump selection, pump capacity tables Media compatibily guide Additional products, Hydraulics and pneumatics Additional products, High-pressure...

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High Pressure Pumps-3

Maximator technology High-pressure pumps – the Maximator concept Maximator high-pressure pumps can be used for many technical applications in engineering and industry – even in explosion-proof areas. They generate pressure using oil, water or special fluids in a reliable, cost-effective way. The pumps are based on the design principle of an oscillating pressure intensifier, so that pumping continues when the pressure drops. The pumps are driven with compressed air at 1 to 10 bar. Easy handling 1. Initial operation The pump is prepared for operation manually: • Connect supply lines (compressed...

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High Pressure Pumps-4

General information The series and its functions Maximator pumps offer the right solution for every application. They are suitable for different or stepped flow rates as well as for different maximum allowable operating pressures. The models are available in six different sizes: M, S, G, GX, GPD and DPD. The pressure ratio of the pump (surface ratio between the air drive piston and the high-pressure piston) can be seen from the type designation of the pump in question. The G35, for example, has a pressure ratio (i) of 1:40 and achieves a maximum operating pressure (pB) of 240 bar at an air drive...

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High Pressure Pumps-5

Pump installation Maximator pumps can always be operated in any position, although the horizontal position is effective in preserving the seals. For fault-free operation, the devices should be lined with fittings and tubings which are suitable for the desired pressure range. The connection sizes should never be reduced. The connections of Maximator pumps are available as BSPP-threads and can be designed optionally as NPT threads. Both threads are suitable for pressures up to 1,050 bar (15,000 psi). For higher pressure applications, from 1,050 bar upwards, we recommend the use of Maximator high-pressure...

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High Pressure Pumps-6

Fields of application of hydraulic pumps Pumps for oil up to 1,000 bar (14,500 psi) • Lifting and clamping: Hydraulic systems for lifting and shifting • Hydrostatic tests: Valves, tanks, pressure vessels, pressure loads, lifting tables, aircraft jacking switches, hoses, pipes and tubing, pressure gauges, cylinders, transducers, well casings, BOPs, gas cylinders and components from aerospace technology • Hydraulic applications: Clamping devices, punching and pin presses, chucks, actuation of cylinders • Presses: cold isostatic presses, filter presses, hydraulic presses, pressure generation for...

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High Pressure Pumps-7

Pumps for the chemical and offshore industries up to 3,000 bar (43,500 psi) Pumps for special applications • Injection of inhibitors such as methanol and glycol in wells • Water jet cutting (for intermittent operation) • Pressure generation for Mandrel Extraction Machines • Aviation and Automotive Testing: brake fluid, skydrol, transmission fluid and power steering fluid • Pipeline testing • Charging hydraulic accumulators » DPD Series DPD pumps are large, double-acting pumps with high pump capacities working at high operating pressures of up to 2,100 bar (30,450 psi). • Actuation of subsea valves...

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High Pressure Pumps-8

Maximator pumps of the MO series are available in single- or double-acting design with one air drive piston. They are suitable for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature). MO-Pumps » Single-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The light and robust MO pumps are available with a very large variety of pressure ratios. They are ideal for use as portable pump units. • Material: Pump heads made of cast iron, pistons made of tool steel and seal made of polyurethane Options for MO...

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High Pressure Pumps-9

MO...D-Pumps » Double-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The MO...D pumps run with lower pulsation than the single-acting MO pumps and achieve an approx. 50% higher pump capacity. • Standard pumps with side inlet only • Special connections, e.g. with NPT thread Order code: MO37(D) - NPT • Air control unit for MO(D) pumps, consisting of a filter/pressure regulator combination, control pressure gauge and shut-off valve Order code: MO37(D) with C1 Other options available on request. Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections...

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High Pressure Pumps-10

Maximator pumps of the S series are available in single- or double-acting design with one air drive piston. They are suitable for use in zone 1, category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature). Options for S pumps • Special connections, e.g. with NPT thread Order code: S35(D) - NPT S-Pumps » Single-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The light and compact S pumps can be used with units for steady operation and in mobile applications. They already start at an air drive pressure of 1 bar (14.5 psi)...

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High Pressure Pumps-11

• Air control unit for S pumps, consisting of a filter/pressure regulator combina tion, control pressure gauge and shutoff valve Order code: S35(D) with C1.5 S...D-Pumps » Double-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The S...D pumps run with lower pulsation than the single-acting S pumps and achieve an approx. 50% higher pump capacity. • Connection for direct pilot valve air for switching the pump on and off via solenoid valves with small nominal size Other options available on request. Dimensions Weight Type Pressure Displ. Volume ** Outlet...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.