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Semi-continuous batch systems

Semi-continuous batch systems

Semi-continuous batch systems

Product catalog summary
Semi-Continuous Batch Systems (KCS)
Advantages:
  • Inline Production: The system allows for continuous production without delays between filling and packaging.
  • Risk Area Separation: An airtight transfer zone ensures separation between low-risk and high-risk areas.
  • Integration: The system can be integrated into existing production lines with upstream and downstream automation.
Characteristics:
  • Process Chambers: Separated by transfer zones with hinged or vertical lifting doors, allowing for multiple configurations.
  • Processing Capabilities: Includes drying, smoking, cooking, and intensive cooling, with customizable combinations.
  • Transport System: Electric drive ensures smooth transportation, with options for floor transport or overhead rail conveyors.
System Specifications:
  • Number of Trolleys: Configurations range from 4+4 to 12+12 trolleys.
  • Cabinet Dimensions: Vary based on the number of trolleys and door type, with specific ceiling height requirements.
Features Description:
  • Transfer Zone: Options for hinged or vertical lifting doors, with various designs available.
  • Floor Transport: Includes buffer zones on both low-risk and high-risk sides, with manual or automated transport options.
  • Overhead Rail System: Provides additional transport options with required buffer zones.
Examples:
  • Floor Conveyor Installations: Suitable for racks or smoking carts.
  • Suspended Racks: Demonstrates the use of overhead rail systems.
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Catalog excerpts

Semi-continuous batch systems-1

PROCESSING TECHNOLOGIES FOR COOKING SMOKING • MATURING • DRYING •AGING Semi-continuous batch systems (KCS) Advantages “Inline” production: The production process is performed inline with the semicontinuous loading system, i. e. there is no processing delay between filling and packaging. Use: Each of the process chambers are separated by an intermediate transfer zone (hinged or vertical lifting doors). A system may consist of two or more zones. 100% separation between low and high risk areas: The airtight transfer zone between the entry and exit sides allows the separation of production and packaging areas (“low-risk“, “high-risk“). Possible processing: · drying / smoking / cooking transferred to intensive cooling downstream · cooking transferred to intensive cooling downstream · other combinations on request Integration: The system can be integrated into the production area due to upstream and downstream automation. Floor transport/ roller or overhead rail conveyor: An electric drive system ensures smooth transportation. Maurer-Atmos Middleby GmbH · Kindlebildstrasse 100 · 78479 Reichenau · German

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Semi-continuous batch systems-2

Semi-continuous batch systems Example with floor conveyor installations (racks or smoking carts) low-risk side 1st process chamber (smoking, cooking, etc.) 2nd process chamber (intensive cooling, etc.) high-risk side transfer zone, hinged or vertical lifting door Example with suspended racks low-risk side 1st process chamber (smoking, cooking, etc.) 2nd process chamber (intensive cooling, etc.) high-risk side transfer zone, hinged or vertical lifting door buffer Cabinet dimensions (incl. extension) (cm) length with hinged doors in transfer zone Minimum ceiling height for hinged doors (cm) length...

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