Continuous systems (CONTI)

Product catalog summary

Overview of Continuous Systems
Maurer-Atmos Middleby GmbH offers continuous systems designed for various food processing applications such as drying, smoking, cooking, and baking. These systems are characterized by a serpentine-shaped product guiding conveyor, which is a common feature across all designs.

Advantages

Reduced Investment Costs: The design allows for versatile use across different processes, reducing the need for multiple systems.
All-purpose Design: Each system includes an intensive cooling section, enabling immediate packaging post-heat treatment. The process time is adjustable to meet specific product requirements.
Environmental Benefits: The systems incorporate an exhaust extraction system with heat recovery, minimizing energy requirements and reducing emissions through a gas-fired thermal afterburning system. This setup also utilizes waste heat for water heating, and zone separation prevents air crossover, enhancing efficiency.

Characteristics of Continuous Systems

Loading and Unloading: Product-specific package solutions are available for efficient loading and unloading.
CMS (Continuous Smoking System): Designed for smokesticks with optional exhaust cleaning and automatic loading/unloading. Suitable for products like Frankfurters and hot dogs, with performance ranging from 1500 to 5000 kg/h.
CMB (Continuous Baking Systems): Gas-heated models with optional automatic loading/unloading, suitable for baked sausage meat and poultry, with performance ranging from 750 to 3000 kg/h.
CMC (Continuous Cooking System): Steam or water-heated designs for baskets or product carriers, suitable for boiled sausages and cooked ham, with performance ranging from 1500 to 5000 kg/h. Also ideal for pasteurizing packed products.

Catalog excerpts

PROCESSING TECHNOLOGIES FOR COOKING SMOKING • MATURING • DRYING •AGING Continuous systems (CONTI) Advantages Reduced investment costs: The system‘s serpentine-shaped product guiding conveyor is a common feature of all continuous systems. All-purpose: Maurer-Atmos continuous systems can be used for continuous drying, smoking, cooking or baking depending on their design. Each design is equipped with an intensive cooling section so the products can be packed immediately after the heat treatment process. The entire process time can be varied and thus be adapted to the product requirements. Environmentally friendly with minimum energy requirements: Maurer-Atmos has developed an exhaust extraction system with heat recovery for continuous systems used for baking or smoking with smouldering smoke. It consists of a gas ﬁred thermal afterburning system for reducing odour and or smoke exhaust emissions. After purifying the exhaust smoke the hot air is recirculated and can be used for heating the water circulation of the system’s heating (waste heat utilization). Energy is also saved by a sluice separation in the individual zones as dry air, steam and smoke are not mixed. The desired process takes place in each zone separately without any crossover air inﬂuencing the other nearby processing zones. Maurer-Atmos Middleby GmbH · Kindlebildstrasse 100 · 78479 Reichenau · Germany · www.

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Continuous systems Characteristics Loading and unloading: Maurer-Atmos offers certain product-speciﬁc package solutions for the loading and unloading sectors. CMS: · Continuous smoking system for smokesticks · Design with exhaust cleaning and automatic product loading and unloading (optional) · Performances: 1500 – 5000 kg/h · Products: Frankfurters in natural and cellulose casing, hot dogs, cocktail sausages and other smoked foodstuffs that can be produced on smokesticks. · single or double lane design possible CMC: · Continuous cooking system for baskets or other product carriers · Steam-heated...

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