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Continuous fish production systems

Continuous fish production systems

Continuous fish production systems

Product catalog summary
Overview: This document provides technical specifications and operational details for continuous fish production systems by Maurer-Atmos Middleby GmbH, focusing on smoking, maturing, drying, and aging processes.
System Types and Production Output: The document outlines four system types: DA1000, DA2000, DA3000, and DA4000. Production output varies based on smoking time, with DA1000 producing up to 300 kg/h for 30 minutes, and DA4000 producing up to 1200 kg/h for the same duration. Output decreases as smoking time increases.
Loading and Unloading: The systems support varying numbers of loading/unloading workstations, ranging from 2/6 for DA1000 to 8/24 for DA4000.
Dimensions: Each system has specific dimensions, with total system lengths ranging from 9700 mm for DA1000 to 28600 mm for DA4000. All systems share the same height of 6440 mm and cabinet height of 4680 mm.
Output Data: The systems require saturated steam at different pressures, with DA1000 needing 220 kg/h at 6 bar overpressure and DA4000 needing 880 kg/h. Electric output ranges from 13 kW for DA1000 to 50 kW for DA4000.
Conclusion: The document provides detailed specifications for optimizing fish production through continuous systems, highlighting the importance of selecting the appropriate system based on production needs and space availability.
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Catalog excerpts

Continuous fish production systems-1

PROCESSING TECHNOLOGIES FOR COOKING SMOKING ■ MATURING ■ DRYING -AGING Continuous fish Reduced investment costs: The system's serpentine-shaped product guiding conveyor is a common feature of all continuous systems. Maurer-Atmos continuous systems can be used for continuous drying, smoking, cooking or baking of fish and maritime products depending on their design. Each design is equipped with an intensive cooling section so the products can be packed imme- diately after the heat treatment process. Environmentally friendly with minimum energy requirements: Maurer-Atmos has developed an exhaust extraction system with heat recovery for continuous systems used for drying, baking or smoking with smouldering smoke. It consists of a gas fired thermal afterburning system for reducing odour and or smoke exhaust emissions. After purifying the exhaust smoke the hot air is re-circulated and can be used for heating the water circu- lation of the system's heating (waste heat utilization). Energy is also saved by a sluice separation in the individual zones as dry air, steam and smoke are not mixed. The desired process takes place in each zone separately without any crossover air influencing the other nearby processing zones. Continuous smoking system with trays as product carrier for Exhaust purification ■ Automatic system cleaning Wood chips smoke generator ^THEMIDDLEBY CORPORATION Maurer-Atmos Middleby GmbH ■ Kindlebildstrasse 100 ■ 78479 Reichenau ■ Germany ■ www.maurer-atmos.de PROCESSING & PACKAGING TECHNOLOGY BRANDS

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Continuous fish production systems-2

Continuous fish production systems System types Production output for 1.35 kg of raw fish per tray Loading and unloading max. numbers of possible loading/unloading workstations total system length length of the loading track length of the drying/smoking zone length of the cooling zone length of the unloading track total system height cabinet height width of the drying/smoking zone width of the cooling zone width of the loading/unloading track Output data saturated steam (0.5 bar overpressure) total electric output saturated steam (6 bar overpr

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