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Portable Line Boring Machines

Portable Line Boring Machines
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Portable Line Boring Machines

Product catalog summary
Introduction
MAUCOTOOLS specializes in multifunctional portable boring machines, focusing on on-site line boring and bore welding operations. With over 30 years of experience, the company has developed the DUAL SYSTEM Series, a modular and portable solution for various industries.
Product Overview
The DUAL SYSTEM Series features a patented design with two separate modules: the Rotation Module and the Feed Module. Each module is lightweight, enhancing portability and manageability by a single operator. The system allows for simultaneous dual operations, such as facing and welding, improving efficiency and precision.
Key Features
  • Truly Portable Design: Lightweight modules for easy transport and operation.
  • Modular Construction: Independent modules for rotation and feed tasks.
  • Simultaneous Dual Operation: Independent control panels for concurrent machining tasks.
  • Anti-Vibration Robustness: Ensures structural stability and precision.
Product Specifications
The LBM DUAL SYSTEM series includes models like LBM250, LBM400, and LBM600X, each offering unique capabilities for line boring, bore welding, facing, and tapping. The series covers diameters from Ø22mm to Ø600mm, ensuring exceptional performance across industrial applications.
Advantages
  • Patented DUAL SYSTEM: Allows independent tasks with double motorization for control.
  • Cost-Effective: No need for new machines, optimizing investment.
  • Safety Features: Includes MAUCOTOOLS Error Detection System (MeDS) and Motor Protection System (MMPS).
  • Advanced Features: Synchronized rotation and feed, unlimited longitudinal stroke, and fast electronic feed.
Compliance and Certification
MAUCOTOOLS products meet international standards, including ISO 9001:2015 and CE specifications of the European Union.
Vision and Mission
MAUCOTOOLS aims to revolutionize Maintenance, Repair, and Operations (MRO) by providing innovative, portable, modular, and user-friendly solutions. The company is committed to building a global team and network to support customer growth and satisfaction.
SMART DRILLING SDM and SDM-X Series
  • Advantages: Quick transformation into a vertical drilling machine, enhanced precision, robust and portable design, magnetic base for easy attachment, and multi-functionality for line boring and vertical drilling.
  • Technical Specifications: SDM has a boring bar diameter of 40mm, max drilling and tapping diameter of 45mm, and a gross weight of 43 kg. SDM-X features a boring bar diameter of 60mm, max drilling diameter of 31mm (twist drill) and 100mm (core drill), with a gross weight of 32 kg.
Hydraulic Power Pack (HPP Series)
  • Advantages: High performance, precision support, versatility, compatibility with MAUCOTOOLS machines, robust design, efficiency, and ease of use.
  • Technical Specifications: Includes a pump with 11.2cc capacity, max pressure of 220 bar, motor power of 5.5kW, and a tank capacity of 75 liters.
KGD Series for Big Diameters
  • Unique Features: High precision and stability, multi-functionality, universal compatibility, and customizable internal supports.
  • Technical Specifications: Line boring diameters range from 400mm to 2000mm, with optional external machining and flange facing capabilities.
SMM500 CNC On-Site Milling Machine
  • Key Features: On-site milling capability, compact and mobile design, high precision machining, versatility, intuitive control system, performance and reliability, and ease of maintenance.
  • Main Features: X, Y, and Z-axis strokes of 250mm, 250mm, and 420mm respectively, tool location of HSK63, and a spindle rotation speed of up to 4200 RPM.
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Catalog excerpts

Portable Line Boring Machines-1

On-site Machine Tools

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Portable Line Boring Machines-2

Over 30 years of experience MAUCOTOOLS began its journey with a clear focus: specializing in a single product line – Multifunctional Portable Boring Machines for on-site line boring and bore welding operations. Our extensive experience and deep understanding of the needs and challenges faced by our customers have led to the development of the next generation of On-Site Portable Boring Machines, the DUAL SYSTEM Series. The Portable Boring Machines by MAUCOTOOLS are engineered with our exclusive, patented DUAL SYSTEM. This groundbreaking innovation has transformed portable machine tools into truly...

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Portable Line Boring Machines-3

Vision To revolutionize the world of Maintenance, Repair, and Operations (MRO) by accelerating the shift towards efficient, fast, and intelligent ways of working. Mission To design and deliver innovative on-site solutions worldwide that are Portable, Modular, User-Friendly, and Time-Saving, tailored for diverse industries such as earthmoving, marine, offshore and onshore, mining, and piping. To build a global team and a worldwide network that supports customer growth and satisfaction, fostering long-term partnerships and excellence in service. To create an inspiring work environment that motivates...

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Portable Line Boring Machines-6

PORTABLE BORING MACHINE - DUAL SYSTEM SERIES KEY FEATURES & ADVANTAGES Truly Portable Design: Unlike conventional “portable” machines that are merely transportable, the MAUCOTOOLS DUAL SYSTEM divides its weight between two modules, each weighing approximately 17kg. This makes the machine genuinely portable and manageable by a single operator without the need for lifting tools. Modular construction: The DUAL SYSTEM is composed of two separate modules: Rotation Module: Responsible for the rotational motion during operations like line boring and facing. Feed Module: Generates feed motion, essential...

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Portable Line Boring Machines-8

PORTABLE BORING MACHINE - DUAL SYSTEM SERIES PORTABLE LINE BORING MACHINE The LBM DUAL SYSTEM series is designed to meet a wide range of on-site machining needs, combining precision and portability. Each model offers unique capabilities, from Line Boring and Bore Welding to Facing and tapping, covering diameters from Ø22mm to Ø600mm. LBM250 DUAL SYSTEM Boring Bar Whether you choose the compact LBM250, the versatile LBM400, or the heavy-duty LBM600X, all models share the same innovative DUAL SYSTEM. With lightweight modules for easy handling and high rigidity for accurate machining, the LBM DUAL...

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Portable Line Boring Machines-9

PORTABLE BORING MACHINE - DUAL SYSTEM SERIES PORTABLE LINE BORING MACHINE PORTABLE LINE BORING MACHINE MAUCOTOOLS S.R.LLocalita Serramonda | Z.I. | 88044 | Marcellinara (CZ) | Italy +39 0961 021836 | [email protected] Internal line boring Internal line boring Internal line boring Internal line boring Internal Automatic Bore Welding Internal Automatic Bore Welding Internal Automatic Bore Welding Internal Automatic Bore Welding External Automatic Bore Welding External Automatic Bore Welding External Automatic Bore Welding External Automatic Bore Welding Flange Facing and Seeger Circlips...

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Portable Line Boring Machines-12

PORTABLE BORING MACHINE - LBM DUAL SYSTEM SERIES ADVANTAGES Patented DUAL SYSTEM: Two modules for independent task (welding and facing) Double motorization: Total control of rotation and feed Motor protection (MMPS): MAUCOTOOLS Motor Protection System (MMPS) Modular system: Compatible with all Optional Kits to increase machining diameter up to 600mm Cost-effective: No need to purchase a new machine, optimizing your investment Time and money savings: One setups, quick centering kit with magnetic system Robust and precise: Ø16mm tool holder, connecting tool holder bars (Ø20, Ø40mm and Ø60mm) Safety:...

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Portable Line Boring Machines-13

PORTABLE BORING MACHINE - LBM DUAL SYSTEM SERIES STANDARD PACK cod. Short Welding Wire Tip ø0,8mm (0.031’) Long Welding Wire Tip ø0,8mm (0.031’) cod. Telescopic Welding Torch Shaft L=1700mm EUR Cable cod. Long Welding Wire Tip ø1,0mm (0,039’) Long Welding Wire Tip ø1,0mm (0.039’) Località Serramonda | Z.I. | 88044 | Marcellinara (CZ) | Italy +39 0961 021836 | [email protected] Dial Gauge with Magnetic Holder x1 cod. Complete Kit of Service Keys and Torch Head Extension L=60mm (2.36’) Cutting Depth Adjustment Hook MAUCOTOOLS Locking System (MLS) Torch Head Extension L=40mm (1.57’) cod....

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Portable Line Boring Machines-14

PORTABLE BORING MACHINE - LBM DUAL SYSTEM SERIES ADVANTAGES Patented DUAL SYSTEM: Two modules for independent task (welding and facing) Double motorization: Total control of rotation and feed Motor protection (MMPS): MAUCOTOOLS Motor Protection System (MMPS) Modular system: Compatible with all Optional Kits to increase machining diameter up to 600mm Cost-effective: No need to purchase a new machine, optimizing your investment Time and money savings: One setups, quick centering kit with magnetic system Robust and precise: Ø16mm tool holder, connecting tool holder bars (Ø20, Ø40mm and Ø60mm) Safety:...

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Portable Line Boring Machines-15

PORTABLE BORING MACHINE - LBM DUAL SYSTEM SERIES STANDARD PACK DUAL SYSTEM Rotation Module Long Welding Wire Tip ø0,8mm (0.031’) Long Welding Wire Tip ø1,0mm (0,039’) Torch Head for Internal Welding Long Welding Wire Tip ø1,0mm (0.039’) MAUCOTOOLS S.R.L Località Serramonda | Z.I. | 88044 | Marcellinara (CZ) | Italy +39 0961 021836 | [email protected] Bracket for Universal support L=180mm (7.08’) x10 Carbide Insert for Toolholder Torx Screw for Toolholder External Torch Head Extension L=320mm (12.59’) Torch Head Extension L=100mm (3.94’) x1 Complete Kit of Service Keys and Wrenches Torch...

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Portable Line Boring Machines-16

PORTABLE BORING MACHINE - LBM DUAL SYSTEM SERIES ADVANTAGES Patented DUAL SYSTEM: Two modules for independent task (welding and facing) Double motorization: Total control of rotation and feed Motor protection (MMPS): MAUCOTOOLS Motor Protection System (MMPS) Modular system: Compatible with all Optional Kits to increase machining diameter up to 600mm Cost-effective: No need to purchase a new machine, optimizing your investment Time and money savings: One setups, quick centering kit with magnetic system Robust and precise: Ø16mm tool holder, connecting tool holder bars (Ø20, Ø40mm and Ø60mm) Safety:...

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