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GAS APPLICATIONS

GAS APPLICATIONS
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GAS APPLICATIONS

Product catalog summary
Introduction
Ing. Enea Mattei SpA has been a leader in compressor technology since 1958, specializing in rotary vane technology for gas compressors. Mattei's compressors are known for their reliability, durability, efficiency, and ease of maintenance, making them ideal for various gas compressor applications worldwide.

Quality and Certification
Mattei operates under a quality system certified by the DNV Institute under UNI EN ISO 9001 regulations, ensuring high standards in all production processes.

Key Features of Mattei Gas Compressors
  • Rotary vane technology offering quiet, vibration-free operation.
  • Continuous 24/7 operation with high-quality gas output.
  • Direct drive system eliminating the need for belts and pulleys.
  • Integrated design with low rotational speed for enhanced safety and reliability.
  • Components made from high-quality cast iron for long life and reliability.

Technical Specifications
  • Power range: 4kW to 200kW.
  • Output: 0% to 100% with direct coupled drive system.
  • Cooling: Air/water with integrated or remote panel cooler.
  • Operating ambient range: 0°C to +45°C (32F to +113F).
  • Acceptable gases: Sweet Gas, Sour Gas, Bio Gas.
  • Maximum allowable H2S: Continuous 300 ppm; Peak 800 ppm.

Applications and Benefits
  • Customizable solutions for OEM use and non-air compressor applications.
  • Compact design suitable for local packaging.
  • Compatible with sour gas and offers whisper-quiet operation.
  • 100% duty cycle with no fall-off in gas quality.

Operational Principle
The rotary vane compressor operates with a stator cylinder and a rotor mounted off-center. Blades slide up and down during compression, riding on a cushion of oil for lubrication and sealing. This design ensures efficient lubrication, cooling, and sealing, resulting in high-quality, pulse-free air.

Customer Support and Spare Parts
Mattei provides global consultancy and after-sales service, ensuring customer satisfaction and system optimization. Original spare parts and lubricants are available to maintain performance and reliability.

Environmental Impact and Initiatives
Mattei supports the World Bank's "Zero Routine Flaring by 2030" initiative by providing compressors that capture and pressurize flare gases for recycling or power generation, reducing CO2 emissions.

Conclusion
Mattei's rotary vane gas compressors offer a reliable, efficient, and environmentally friendly solution for various gas compression needs, backed by a strong commitment to quality and customer support.
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Catalog excerpts

GAS APPLICATIONS-1

GAS COMPRESSORS Rotary vane technology

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GAS APPLICATIONS-2

GAS COMPRESSORS Rotary vane technology In 1958, Ing. Enea Mattei SpA leveraged it’s 39 years of reciprocating compressor manufacturing expertise to revolutionise how air was compressed. Over half-a-century later, MATTEI continues to turn the pressure on in gas compressor applications around the globe. From bare compressors to packaged systems we leverage the advantages found only in our proprietary rotary vane technology to boost your bottom line. Turn to MATTEI for superior reliability, durability, efficiency, and ease of maintenance, all in a compact design ideal for localised packaging and...

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GAS APPLICATIONS-3

MATTEI’S EXCEPTIONAL PERFORMANCE IS THE SIMPLICITY OF THE ROTARY VANE PRINCIPLE: Quiet and vibration free Pure rotary motion delivers pulse free gas Continuous operation 24/7 Three stage oil separation for high quality gas Only one rotating part ensures long reliable life Intake modulation (servo control) only compress to the gas demand Direct drive means NO BELTS AND PULLEYS SAFETY / RELIABILITY The integrated design, direct coupling, low rotational speed and the limited number of moving parts ensure Mattei’s rotary vane gas compressors remain safer, more durable and more reliable over time....

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GAS APPLICATIONS-4

GAS COMPRESSORS Rotary vane technology Mattei’s rotary vane Gas Compressors are designed to compress sweet, sour and bio gasses. The range covers 4kW up to 200kW available as a stand-alone gas end for local packaging or as customer specification gas compressor packages. All versions come complete with automatic flow control at a constant delivery pressure, integrated or remote cooler and threaded or flanged gas intake facility. The compressors are compact and easy to install, offering reliable operation and constant performance throughout time. MAIN FEATURES Compression technology Rotary Vane...

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GAS APPLICATIONS-5

Rated power F.A.D. Working pressures Principal components MATTEI GAS COMPRESSORS’ BENEFITS Full Atex packages Bespoke designs to suit application Fully integrated gas ends Sour gas compatible No yellow metals Whisper quiet operation 100% duty 24/7 No fall off in gas quality Direct drive External pressure adjustment

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GAS APPLICATIONS-6

GAS COMPRESSORS Rotary vane technology ROTARY VANE PRINCIPLE The Heartbeat of any Mattei Compressor is the air end, this small and compact design is ideally suited for rail applications owing to the smooth rotary vane compression principle. It delivers high quality air, with very low noise levels, coupled with unrivalled reliability in operation in the most demanding and rugged of environments. The flexibility of design allows the compressor to be operated by any kind of drive system which meets the requirements and expectations of the user to control the on-board applications. The vane compressor...

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GAS APPLICATIONS-7

ALWAYS CARING ABOUT OUR CUSTOMERS Mattei offers worldwide consultancy from its sales and assistance network. By purchasing a Mattei compressor, you can rely on highly qualified after sales service support, who are able to answer any request you may have in a very short timescale. Providing peace of mind at all times! This in part is thanks to Mattei being present in more than 40 countries around the world, Europe, America, Africa, Middle East, Asia and Oceania. Technicians and engineers are at your complete disposal for advice on your system, application and operational safety evaluation, ensuring...

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GAS APPLICATIONS-8

GAS COMPRESSORS Rotary vane technology * values referred to suction pressure 0 bar(g) and considering methane as fluid * values referred to suction pressure 0 bar(g) and considering methane as fluid

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GAS APPLICATIONS-9

* values referred to suction pressure 0 bar(g) and considering methane as fluid * values referred to suction pressure 0 bar(g) and considering methane as fluid

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GAS APPLICATIONS-10

GAS COMPRESSORS Rotary vane technology REFERENCES MICROTURBINE GENERATORS Mattei RVGC 111 Gas Compressor and 50 HP motor to compress Methane gas to drive a Capstone Micro Turbine to generate electricity used at the site. Installation of 5 Mattei 55 kW gas variable speed compressors with a pressure of 8 bar which can compress up to 9,000 litre a minute of biogas containing up to 300 ppm of hydrogen sulphide, in accordance with the microturbine specifications. Mattei RVGC 86 gas end and 15 HP motor installed in a beer brewery to compress brewery waste methane gas to drive a Capstone Micro Turbine...

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GAS APPLICATIONS-11

GAS ENGINE BACK UP GENERATION VAPOR RECOVERY UNIT Power installation which uses 22 Mattei ERG 4 kW gas compressors feeding gas into large gas engines for electric generation. Vapor Recovery Unit (VRU) which uses a Mattei RVGC 86 gas compressor and a 20HP motor to compresse low pressure Methane Vapor from crude oil tanks and wellheads to higher pressure Methane gas which is then used as a fuel at each site. There are over 100 of these units operating in the Southwest United States. DEFLARING Billions of cubic meters of natural gas is flared annually at oil production sites around the globe. Flaring...

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GAS APPLICATIONS-12

ITALY - ING. ENEA MATTEI SpA Strada Padana Superiore, 307 20055 VIMODRONE (MI) Tel + 39 02253051 - Fax +39 0225305243 E-mail: [email protected] 20019546 - Data subject to change without notice. Images are for illustration purposes only.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.