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ENERGY SAVING

ENERGY SAVING
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ENERGY SAVING

Product catalog summary
Introduction
Compressed air is a vital power source in industries, but it incurs high energy costs, making up about 10% of industrial electrical energy consumption. Mattei offers solutions to improve energy efficiency, achieving over 30% savings through proper equipment sizing, advanced controls, and energy recovery.
Mattei's Rotary Vane Compressors
These compressors are designed for energy efficiency with a 1:1 motor to airend speed ratio, saving over 15% energy compared to other rotary compressors. They are reliable, with a lifespan of 100,000 hours without blade replacements, and have low maintenance costs.
Energy Efficiency Features
Key factors include reducing air leakage, heat recovery, system design, and improved air treatment. Mattei compressors offer high-quality air output with low lubricant carry-over and easy maintenance.
BLADE i and OPTIMA Compressors
These models use inverters to adjust motor speed, achieving up to 35% energy savings. They feature integrated dryers for compactness and easy maintenance.
MAXIMA Series
Designed for high air demand, the MAXIMA series offers superior energy efficiency and low maintenance costs, featuring a soft-start starter, low airend speed, and advanced control systems for remote monitoring.
RVXi Series
Focusing on lifecycle cost reduction and eco-sustainability, the RVXi series operates optimally between 40% and 70% capacity, offering significant energy savings and advanced technologies for improved efficiency.
Technological Innovations
The RVXi Series includes Xtreme Injection, Thermal Management, and Communications Technologies, enhancing performance in Specific Power and Isentropic Efficiency.
Rotary Vane vs. Rotary Screw Technology
Rotary vane compressors save energy at lower speeds, while rotary screw compressors lose efficiency below 40% capacity due to increased losses.
Energy Efficiency and Performance
The RVXi Series achieves high efficiency ratings and was awarded the Silver Medal as the 2021 Product of the Year by Plant Engineering Magazine.
RVX Ultra Performance Series
This series represents energy-efficient fixed-speed compressors designed for slower speeds, enhancing efficiency and lifespan.
Key Features
Features include a Rotor Stator Unit with zero wear components, minimal oil carryover, inverter-controlled compressors, and integrated energy recovery systems.
Options and Accessories
Options include water-cooled versions, integrated dryers, and the Mattei Intelligent Energy Management system for optimizing energy consumption.
Global Support and Management Systems
Mattei offers worldwide consultancy and advanced management systems like Maestro XS and Concerto for optimizing operation and energy savings.
IoT and Remote Monitoring
The Mattei Cloud enables remote control and monitoring, meeting IoT and Industry 4.0 standards, with secure access for efficiency monitoring and maintenance.
Safety Features
Enhanced security with a USB-key and a high-resolution touch display for system status and alerts.
Energy Efficiency
Heat recovery systems capture up to 80% of wasted heat, reducing energy waste and supporting sustainability.
Technical Specifications
Specifications include working temperature, humidity tolerance, input/output capabilities, and memory specifications, with ModBus RTU protocol support.
Energy Saving Calculations
Examples of savings through heat recovery illustrate significant cost reductions in natural gas usage.
Model Specifications
Details for different series (e.g., BLADE, OPTIMA, MAXIMA, RVX) include maximum pressure, free air delivery, sound levels, motor power, dimensions, and weight.
Contact Information
Contact details for Mattei's headquarters in Italy are provided, including phone numbers and email addresses.
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Catalog excerpts

ENERGY SAVING-1

BLADE i OPTIMA MAXIMA RVX ENERGY SAVING

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ENERGY SAVING-2

ENERGY SAVING A real saving opportunity Compressed air is a reliable and widely used power source in a variety of industrial sectors, thanks to its safe and simple production. On the other hand the use of compressed air involves considerable energy costs, amounting to around 10% of the total industrial electrical energy consumption. The energy efficiency of compressed air production systems is therefore very important in order to reduce their operating costs. Sizing the compressed air equipment appropriately, choosing the most suitable compressor according to the site’s compressed air consumption...

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ENERGY SAVING-3

Simply different The compressor that makes a difference MATTEI’S COMPRESSORS Mattei’s rotary vane air compressors are the result of continuous innovation and advanced design capabilities. The low rotational speed of the compressor unit found only in vane technology, the high volumetric efficiency and the complete absence of roller or thrust bearings, result in energy savings of over 15% compared to other rotary compressors. EFFICIENCY 1:1 All Mattei’s compressors have a 1:1 ratio between the electric motor speed and that of the airend. This means greater energy efficiency and higher performances....

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ENERGY SAVING-4

BLADE i OPTIMA Evaluating compressed air When selecting compressors it is very important to know the exact air needs of the user, together with the depreciation period and all other variables that will help to determine the option with the lowest overall cost of ownership. Measuring the compressed air and energy consumption are essential to find out if changes in the equipment or servicing regime could be cost effective. There is no best compressor in absolute terms, but the best combination between the specific compressed air need and the compressor can always be found. Installation Maintenance...

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ENERGY SAVING-5

Variable speed principle COMPRESSOR AND DRYER: ALL-IN-ONE Optima operates within a range of pre-set maximum and minimum pressures. When reaching the maximum pressure, at the minimum rotational speed, the intake valve shuts and the compressor is set “off load” and decompressed to 1.5 bar to reduce the energy absorption further. When the line pressure lowers to the minimum pre-set value it is reset to the “on load” condition and starts delivering air instantly, adapting the rotational speed to the air demand. Blade i and Optima models can be equipped with aircooled, direct-expansion refrigeration...

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ENERGY SAVING-6

MAXIMA MAXIMA XTREME MAXIMA simply superior One of the primary aims of competing in the global economy is to minimise production costs. Industry leaders expect maximum value and profitable returns when investing in new machinery that will improve their manufacturing process and lower their costs. As compressed air production tends to be the single largest consumer of electricity in a given manufacturing plant, saving energy and reducing maintenance costs offers real opportunities to improve profitability and thus, enhance the competitive advantage for the company. Designed to save energy and...

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ENERGY SAVING-7

MAESTROXS The Maxima series is equipped with the exclusive state-of-theart computerised controller, Maestroxs. This system automatically controls, monitors and programmes the operation of the compressor, and can be connected to a PC for remote control. If connected to other compressed air packages equipped with Maestroxs, the unit can become master of a compressed air plant, thus saving on the installation of an additional controller. Maestroxs can be interfaced via web or cellular technology to provide remote service monitoring. COMPRESSOR AND DRYER: ALL-IN-ONE The plus version includes the...

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ENERGY SAVING-8

RVXi The MATTEI® Rotary Vane Xtreme Inverter (RVXi) Series of advanced volumetric air compressors are engineered to raise the bar on lifecycle costs and eco-sustainability in the planetary battle against global warming. We welcome you to experience the longest lasting, most energy efficient, single-stage, 55÷90 kW, variable-speed, direct-drive air compressors the world has ever seen. THE FORCE TO BE RECKONED WITH Lowest Lifecycle Cost Highest Eco-Sustainability Xtreme Technological Advancements RVXi Series compressors leverage the legendary durability of Mattei’s proprietary “bearingless” Rotary...

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ENERGY SAVING-9

Mattei Exclusive Don't Turn-Down Technological Trifecta Energy Savings Patented Xtreme Injection Technology provides a quantum leap in compression process efficiency. Xtreme Thermal Management Technology balances the cooling system processes to maximize temperature stability in climes to +46°C/115°F. Xtreme Communications Technology leverages IoT Industry 4.0 ready Maestro XC controller to maximize energy efficiency and deliver real-time communications globally via Mattei Cloud. RVXi Series heralds an evolution in variable speed air compressor design. A trifecta of technological innovations has...

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ENERGY SAVING-10

RVX ULTRA PERFORMANCE WHERE SPEED AND PERFORMANCE MEET Our Maxima Series was the first fixed-speed vane compressor to establish true energy efficiency dominance in the world of rotary positive machines. We learned that when we direct-coupled a big bore compressor to a 6 pole (1.000 rpm @ 50 hz) motor, we got more air out with less energy in. Size-for-size, this slow-speed combination resulted in some of the most incredible Specific Power and Isentropic Efficiency values ever seen. PERFORMANCE PEDIGREE In 2021, we introduced the RVXi Series of variable-speed invertercontrolled compressors. In...

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ENERGY SAVING-11

9. VARIABLE SPEED FAN Variable-speed cooling fan operation follows electronic thermostatic valve as directed by Maestro XC for precise energy efficient operation. 1. AIR/OIL SEPARATOR Nested deep-pleated air/oil separator elements limit oil carryover to 1-3 mg/m3 2. FLANGEDCONNECTIONS Durable leak free flanged fluid connections feature o-ring seals for fast, safe and easy maintenance. 8. INVERTER-CONTROLLED COMPRESSOR Rugged and reliable AC inverter drive eliminates energy provider demand charges and locks rotation at the perfect speed for maximum energy efficiency. 5 7. MAESTRO XC CONTROLLER...

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