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CLASSIC SERIES

CLASSIC SERIES
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CLASSIC SERIES

Product catalog summary
Company Overview
Ing. Enea Mattei SpA is a prominent Italian company in the compressed air industry, specializing in rotary vane compressors since 1919. The company prioritizes quality, innovation, and customer satisfaction, operating under a certified Quality System since 1994.
Compressor Features
Mattei's rotary vane compressors are renowned for their efficiency, reliability, and low maintenance costs. They maintain a 1:1 ratio between motor speed and airend, promoting energy efficiency and are designed to last 100,000 hours without needing blade or metal part replacements.
Classic Series
The Classic series compressors are robust and compact, suitable for industrial applications. They feature direct coupling, automatic flow rate control, and are designed for easy maintenance, operating quietly and efficiently without special foundations.
Advanced Features
Models ERC 500 - 1000 include a motor soft starter to reduce mechanical stress and extend system lifespan. They also have a high-efficiency oil separation system, minimizing lubricant carry-over and operating costs.
Control Systems
Mattei offers advanced controllers like Maestro XS and XB for comprehensive monitoring and control, adjusting operations to system requirements. The Concerto system can manage up to 16 compressors, optimizing energy use and reducing idle times.
Heat Recovery
Mattei's heat recovery system, integrated into the oil cooling circuit, allows up to 80% of recovered heat to be used for industrial processes or space heating.
Quality Assurance
Three-dimensional measurement machines ensure constant quality checks of manufacturing tolerances. Compressors undergo extensive testing before leaving the factory, with all data recorded using a wireless system.
Manufacturing and Spare Parts
Compression units and blades are manufactured using modern robotic machining centers. Mattei's spare parts and lubricants are designed to high standards, ensuring performance and reliability.
Global Support and Energy Management
Mattei offers worldwide consultancy and assistance, providing qualified after-sales service. The MIEM system evaluates the efficiency of compressed air plants, identifying opportunities for up to 40% energy savings.
Technical Specifications
The document includes detailed specifications for various compressor models, including power ratings, flow rates, sound levels, and dimensions, adhering to ISO standards.
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Catalog excerpts

CLASSIC SERIES-2

CLASSIC About Us Ing. Enea Mattei SpA is an Italian company that has been producing air compressors since 1919. Over the years, the company has continually evolved and is today one of the world’s foremost companies in the compressed air sector and the leader in the production of rotary vane compressors. Behind the success of Mattei are the choices the company has made in terms of design, production and marketing, driven by the results of its continual and in-depth research and devlopment programmes. During these years of continual change, Mattei has been able to adapt to the requirements of the...

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CLASSIC SERIES-3

Simply different The compressor that makes a difference MATTEI’S COMPRESSORS Mattei’s rotary vane air compressors are the result of continuous innovation and advanced design capabilities. The low rotational speed of the compressor unit found only in vane technology, the high volumetric efficiency and the complete absence of roller or thrust bearings, result in energy savings of over 15% compared to other rotary compressors. EFFICIENCY 1:1 All Mattei’s compressors have a 1:1 ratio between the electric motor speed and that of the airend. This means greater energy efficiency and higher performances....

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CLASSIC SERIES-4

CLASSIC Classic Series Rotary Vane Compressors Mattei’s Classic series compressors are complete and efficient machines that are ideal for any type of industrial application. DIRECT COUPLING Mattei has always produced compressors in which the electric motor, which turns at a speed of only 1,500 rpm, is directly coupled to the compression unit by means of a flexible joint. This direct, in-line coupling results in considerable energy saving as there are no losses due to the presence of pulley wheels and drive belts. AUTOMATIC FLOW RATE CONTROL As well as the classic “ON/OFF OPERATION” mode, all...

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CLASSIC SERIES-5

Operating principle PRESSION COM Maximum efficiency of the air compression process, excellent reliability and low running costs; are just some of the key benefits that rotary vane technology can offer. The vane compressor is a volumetric rotary compressor that consists of a stator cylinder in which a rotor is mounted off-centre but parallel to its sides. The rotor has slots in which the vanes are free to slide: centrifugal force keeps them in contact with the sides of the stator during rotation. The rotary vane compressor, thanks to its simple construction, offers remarkable advantages, first...

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CLASSIC SERIES-6

Series 2OO ERC/ERCS 1 > 3 Rated power: 1,5 to 3 kW F.A.D.: 0,16 to 0,32 m3/min Max. working pressure: 10 bar Sound pressure level: 64-70 dB(A) Hz: 50 Rated power: 1,5 to 2,2 kW F.A.D.: 0,20 to 0,28 m3/min Max. working pressure: 10 bar Sound pressure level: 66 dB(A) Hz: 60 Series 5OO ERC/ERCS 4 > 11 Rated power: 4 to 11 kW F.A.D.: 0,49 to 1,97 m3/min Max. working pressure: 8/10/13 bar Sound pressure level: 71-75 dB(A) Hz: 50 Rated power: 4 to 11 kW F.A.D.: 0,43 to 2,11 m3/min Max. working pressure: 8/10/13 bar Sound pressure level: 73-77 dB(A) Hz: 60

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CLASSIC SERIES-7

Series 1OOO ERC 15 > 22 Rated power: 15 to 22 kW F.A.D.: 1,87 to 3,75 m3/min Max. working pressure: 8/10/13 bar Sound pressure level: 79 dB(A) Hz: 50 Rated power: 15 to 22 kW F.A.D.: 2,4 to 3,95 m3/min Max. working pressure: 8/10/13 bar Sound pressure level: 81 dB(A) Hz: 60 Series 2OOO ERC 3O > 55 Rated power: 30 to 55 kW F.A.D.: 3,67 to 8,9 m3/min Max. working pressure: 8/10/13 bar Sound pressure level: 84 dB(A) Hz: 50 Rated power: 30 to 45 kW F.A.D.: 4,9 to 9,9 m3/min Max. working pressure: 8/10/13 bar Sound pressure level: 86 dB(A) Hz: 60

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CLASSIC SERIES-8

CONTROLLERS MAESTRO XS - XB to have everything under control With a view to energy saving, the communication inside a compressor room plays a decisive role. It is absolutely essential to manage, control and immediately intervene in the operation of the system in order to prevent waste and unnecessary energy consumption. ERC 4 - 22 kW compressors are equipped with the exclusive stateof-the-art computerised controller Maestro XB, ERC 30 - 55 kW compressors with Maestro XS. Microprocessor control system MaestroXS is able to adjust the compressor’s operation to the specific requirements of the system...

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CLASSIC SERIES-9

MAESTROxs: features and functions • Ergonomic control panel with quick access keys to main menus • Semi-graphic LCD display • 24 Vdc digital inputs • Digital dry contacts output up to 230 Vac and up to 24 Vdc • Analogue data display (line pressure, chamber pressure, oil temperature, outgoing air temperature) and general data (alarms, operating messages, machine state, maximum and minimum pressure, last start and stop times) • Hour counter • Events database and storage of up to 20 malfunctioning events • Multi-language user interface • Weekly and hourly programmable start and stop times • Basic...

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CLASSIC SERIES-10

CONTROLLERS CONCERTO: Complete control and absolute flexibility Numerous compressor stops and starts, energy wastage and wide variations in the compressor operation represent common problems in many compressed air systems. Concerto is Mattei’s state-of-the-art compressed air management system, designed to satisfy any requirement of a compressed air user, regardless of the type of compressor installed. By the use of customisable functions the device allows the simultaneous command and control of up to 16 compressors, limiting the idle running times and optimising the customer’s choice. Concerto...

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CLASSIC SERIES-11

QUARTETTO When a production process requires variable amounts of compressed air or it is necessary to avoid any machine downtime, a controller optimises the compressed air system management. Quartetto, obtained through a programmable controller, can control operation of more compressors, up to max. 4 units, provided these are arranged with a remote start-stop control. It is not essential to drive exclusively Mattei compressors. Quartetto can meet the line air demand and the working load for each compressor in the most efficient way and reducing the energy absorption. OPERATING MODE • Balance...

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