AIR TREATMENT
20Pages

DRYING, FILTRATION AND STORAGE

The Air Treatment Atmospheric air always contains water vapour and impurities. For the final user it is necessary to get a compressed air supply, free from condensate and contaminating particles, such as oil and dust. If such contaminations should come in direct contact with the final product, the resulting costs would be extremely high and a solution that could have been practical and inexpensive at the design stage would then be very costly. The aim of Mattei’s compressors is to provide quality compressed air, clean and dry, A quality compressed air supply needs to be dry. The use of...

Oil-Water Separator The condensed water inside the compression chamber will contain particles of the oil used as compressor lubricant/coolant in addition to those airborne contaminants including hydrocarbons drawn in to the compressor from the atmosphere. To discharge the water into the drainage, according to the regulations required in the country of installation, the condensate will first have to be purified. Mattei’s MOS Series separators are used to this end, because they are easy to install and are manufactured with recyclable materials. These accessories guarantee excellent...

Compressed air filtration Mattei filters, with five filtering elements of different grades, allow you to achieve the highest compressed air quality standards, according to ISO 8573-1:2010. GRADE C2 OIL REMOVING FILTER It is suitable as initial protection for a compressed air system or a refrigerant dryer, for general application in pneumatic devices, as a prefilter for “C2” grade filters and as a post-filter for adsorption dryers. Maximum working temperature: 100 °C. Removal of solid particles It is suitable to remove large oil quantities. Maximum working temperature 100 °C. Removal of...

ACTIVATED CARBON FILTER This filter is required for an effective retention of the oil residue, around 99,99%, and delivers technically oil free air. Maximum working temperature 100 °C. It is used to eliminate oil vapours and odours and for the final treatment of compressed air. The filtering element is made of activated carbon, with an external steel mesh. The adsorption principle removes vapours and residual odours of the oil retention process. A grade C1 filter should be always placed before it. Maximum working temperature 60 °C. Maximum liquid residue mg/m3 0,003 Removal of solid...

PURE AIR GUARANTEED BY A SUPERIOR PRODUCT In modern manufacturing processes compressed air plays the role of a safe, reliable and economic energy supply. The air delivered by compressors must be treated to obtain quality air. Otherwise, the life of pneumatic tools and the quality of finished products will be jeopardised. DIFFERENTIAL GAUGE Two different types of contaminants may seriously affect the quality of compressed air: 1) atmospheric contaminants 2) plant contaminants Regarding atmospheric pollution, a cubic metre of urban compressed air at 7 bar can contain one thousand million...

PIPE CONNECTIONS Performances refer to 1bar (a) and to the following operating conditions: intake air at 25°C/60%RH, 7 bar working pressure in bar, 35°C compressed air inlet temperature. FLOW RATE CORRECTION FACTORS Pressure PURITY CLASS AND MODEL Oil - Class ISO 8573.1:2010 purity class purity class purity class purity class purity class purity class purity class purity class * Example of filter selection: Filter grade specification Filter Mode

REFRIGERANT DRYERS ELECTRICAL ENERGY SAVING: a reduced pressure drop through the dryer has a direct effect on reducing the running costs of the compressed air system of between 5 and 8%. CONTROL PANEL: guarantee consistent performance also in intermittent working conditions. CONDENSER: ensures maximum performance of the refrigerant circuit and the ability to operate with changes in the ambient conditions. ALU-DRY MODULE: has a direct effect on reducing energy consumption. CONDENSATE DRAIN: adjustable electronic condensate drain with timer. INTEGRATED “HOT GAS” BY-PASS VALVE prevents the...

POWER SUPPLY SOUND LEVEL Inch (IN-OUT) INSTALLED POWER Data refers to the following nominal conditions: Ambient temperature of 25 °C, with inlet air at 7 bar and 35 °C and 3 °C pressure Dew Point (-22 °C atmospheric pressure Dew Point). Max. working conditions: Ambient temperature 45 °C, inlet air temperature 55 °C and inlet air pressure 14 bar. CORRECTION FACTOR FOR OPERATING PRESSURE CHANGES Inlet Air Pressure Factor CORRECTION FACTOR FOR AMBIENT TEMPERATURE CHANGES Ambient Temperatur Factor CORRECTION FACTOR FOR INLET AIR TEMPERATURE CHANGES Air Temperature Factor CORRECTION FACTOR FOR...

HIGH-QUALITY COMPRESSED DRY AIR: alumina-based technology. Alumina is an absorbent material that guarantees consistently high performance in delivering compressed air purity. ULTRA-COMPACT AND LIGHTWEIGHT DESIGN: ease of installation and maintenance. HIGHLY EFFICIENT PLC CONTROL SYSTEM: the removal of moisture and contaminant particles is rigorously controlled. COMPRESSOR SYNCHRONISATION: starts and stops the dryer with a signal from the compressor, eliminating purge loss when drying is not required. ENERGY SAVING: advanced design limits regeneration purge air usage to around 15%....

RATED FLOW PRESSURE CORRECTION FACTORS (4) Inlet air pressure Correction factor TEMPERATURE & DEW POINT CORRECTION FACTORS (4) Inlet air temperature Factor pressure dew point correction factor (1) DD 010 to 050 have push to connect fittings on the inlet and outlet. All other models have BSPP threaded connections. | (2) at the inlet conditions of 7 barg and 38 °C and -40°C outler pressure dew point. For all other conditions refer to the correction factors above | (3) We recommend installation of a condensate drainer and Mattei oil removing filter series “FM” grade “C1”. | (4) ISO 857

DEW POINT MONITORING AND CONTROL COMPUTER CONTROL - DISPLAY STATUS DISPLAY ALARMS - DISPLAY PRESSURE REMOTE START/STOP - LOW PRESSURE ALARM MINIMUM PRESSURE MONITORING VALVE HIGH PRESSURE SWITCHES AND ALARMS HEATED DESICCANT AIR DRYERS A centrifugal blower and high efficiency heater eliminates the use of valuable compressed air to be used for desiccant regeneration. The completely automatic drying system uses blower to pull ambient air and pass it through the heater. This hot air stream flows opposite to drying flow direction. Hot air above 200 °C regenerates the moisture inside desiccant...