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PV200
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Catalog excerpts

PV200 - 1

Machine Vision System IMAGECHECKER PV200 High End Performance in a Compact Body 2011.12 panasonic-electric-works.net/sunx

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PV200 - 2

Compact & High Performance ULTRA HIGH SPEED VISION SYSTEM IMAGECHECKER PV200 02

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PV200 - 3

Geometry calculation Color/grey combination inspection new Contour matching Smart edge (Circle) / (Line) P.04 P.07 P.07 P.08 new Compatible with 4M grey camera High accuracy inspection P.04 Select menu P.11 Operation screen Man-hour reduction new Calibration P.09 P.10 new Grey preprocess filters P.06 Communication P.12 PVWIN200 P.11 Improved inspection reliability while reducing engineering time Image processing with impressive accuracy and performance can now be achieved while requiring a surprisingly low implementation and programming time. The new ideal machine is a color/grey...

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PV200 - 4

50 mm 1.97 in Hardware 116.5 mm 4.59 in Color and grey images can be simultaneously captured for inspection. In addition, the “3+1” Quad processor provides ultra-high speed parallel processing, significantly reducing the inspection time. Features are condensed into the ultra-compact body guaranteeing outstanding usability. 148 mm 5.83 in Quad processor, DSP processing & Pipeline processing "3 + 1" Quad processor for high speed processing Consists of a processor exclusively for image capture and transfer, a high-speed RISC-CPU, image-processing DSP, and a processor exclusively for display...

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PV200 - 5

Branch execution/Designated execution Man-hour reduction The inspections can be quickly changed to meet multiple product types or various conditions. Branch execution Designated execution Up to nine branches can be set to choose an inspection to be executed depending on the test results. After trigger signal is applied, up to ten different inspections can be executed immediately. This minimizes the time spent on switching product types. Trigger input (Inspection block designation) Block 0 Product type check Product A Product B Block 1 Product A Direction check Product C Block 2 Product B...

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PV200 - 6

O Grey conversion / Color extraction • Grey conversion: Max. 16 groups/camera The conversion coefficients are set for the color image RGB greyscale value and the image is converted to grey. Each RGB coefficient can be set freely (-1,000 to +1,000). This makes it difficult for the inspection to be affected by color changes, such as by the removal of low saturation (low coloration) or non-color parts and by target color enhancement, caused by lighting fluctuations. • Color extraction: Max. 128 colors/type (one camera, expansion mode) Utilizing the parameters H (Hue), S (Saturation) and V...

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PV200 - 7

Checker Functions Smart edge (Circle)/(Line) High accuracy inspection Man-hour reduction Complicated inspection processes can be easily performed with highly accurate measurements. A function for accurate approximation of circles/lines This function detects a maximum of 3,000 edge points for a line and 3,600 for a circle in one area, dramatically improving the accuracy of the dimension and position measurements. 1. A Grey edge scanning area is created, and edge points in the area are searched to detect the contour of the object. Operation principle 2. Virtual circles and approximate...

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PV200 - 8

Checker Functions Matching High accuracy inspection Man-hour reduction By using the PV200 matching function, highly accurate detection is possible using two means of matching that take into account the characteristics of the target object and the process environment. Smart matching new Contour matching Pattern search Contour search Through means of a unique normalization process, stable detection can be achieved with reduced influence from grey fluctuations. A template is created from the contour information (object) obtained from the grey change points (edge points), which means stable...

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PV200 - 9

Flaw detection High accuracy inspection Man-hour reduction This function is ideal for critical appearance inspections, such as scratches, stains, chipped edges, burrs, and other flaws in objects. The inspection is carried out by comparing a target's greyscale image with neighboring parts, which helps in the detection of minor scratches, stains, and chips. Scanning conditions The micro cell area (a minimum of 3x3 pixels) is continuously generated, and defects are detected based on the amount of change in the density in the inspection area. [Circles, Ellipses, and Partial arcs] [Line] 256...

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PV200 - 10

Interface Operation screen Man-hour reduction The PV200 has been designed to simplify implementation in both pre-production and post-production. Unit conversion axes X and Y axes indicate the scale converted into the actual dimensions. (Separately settable for each camera) Data R (Read) / W (Write) function Program modifications can be quickly made in the RUN mode without replacing the program or switching to the setting screen. This is useful in cases where changes to the inspection area and pre-processing parameters must be made after the program has been finalized. [Modification...

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PV200 - 11

Setup screen Man-hour reduction new Select menu By registering to the menu list any item you prefer from the items in the setup screen, you become able to perform operations directly, verify settings, and make changes. • Improve operability by registering to the menu those functions you use a lot. • Prevent operation mistakes by registering to the menu those functions that are okay to change. Checker list The checker list shows the on/off state of each inspection function and the inspection results so that users can check the program outline. It is possible to jump to the setting screen for...

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PV200 - 12

Interface Communication Man-hour reduction PLC communication By simply setting the register address of the PLC or other equipment you are using with the device, it is possible to receive PV200 results and perform command operations. new Command processing Result output By using the PLC communications function, the PV200 results can be written directly to the PLC register without a communications program. PV200 external command control is possible by operating the PLC register values without a communications program. PLC PLC Contact Scanning operation count, Total judgment Judgment output,...

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