ROBOMAT

ROBOMAT
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ROBOMAT

Product catalog summary
Introduction
Matrasur Composites, located in Marcoussis, France, specializes in robotic production lines for the composites industry. The company offers advanced robotic solutions designed to enhance production efficiency and quality while ensuring safety and environmental compliance.

Technology Overview
The new generation of carbon robots is programmed by mimicking human movements, allowing for quick setup and operation. These robots are designed for multi-application spray-up tasks, including release agents, multi-color gelcoat, barrier coats, resin, fiberglass, low-density putties, and polyurethane foam.

Objectives
  • Reduce raw material usage by up to 15%.
  • Double production output without additional personnel.
  • Ensure controlled production flow and reduce VOC emissions.
  • Protect personnel from styrene emissions.
  • Achieve consistent product quality and process repeatability.

Methodology
The robots are equipped with multiple axes (8 to 11) and are capable of high-rate spray-up of resin and fiberglass. They feature continuous raw material supply systems and are designed for both small to large industrial parts production.

Production Concepts
  • Low-cost production for small to medium-sized parts.
  • High-efficiency production for large parts with carousel systems.
  • Continuous material supply for various applications.

Quality, Safety, and Environment
Matrasur Composites emphasizes quality control, safety, and environmental monitoring. This includes temperature control of raw materials, catalyst flow rate management, and styrene emission extraction.

Company Resources
  • 1000 m² assembly workshop.
  • 400 m² robotic demonstration hall.
  • 500 m² engineering office.
  • Comprehensive automation and robotics design office.

Main Assets
  • Extensive knowledge of composite materials.
  • Experience in composites industrialization since 1972.
  • Unique multi-application robot capable of replicating human movements.

Success Stories and Acquisition Process
Matrasur Composites has successfully industrialized production processes for many small and medium-sized enterprises, offering a quick return on investment through material savings and improved production flow. The acquisition process includes technical audits, detailed project specifications, 3D layout proposals, and comprehensive training.

Conclusion
Matrasur Composites provides innovative robotic solutions that enhance competitiveness and ensure compliance with health, safety, and environmental regulations. Contact them to explore how robotics can benefit your business.
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Catalog excerpts

ROBOMAT-1

European equipment constructor of robo c produc on lines for the composites industry Constructeur européen en équipements et lignes de produc on robo sées pour l'industrie des composites is in the outskirts of Paris, France is located 25 km South-West from Paris GPS : N 48 38’49’’ E 2 11’43’’ Access to our produc on site in Marcoussis Concep on B. NAVILIAT - 06 09 65 41 25 - THYSSEN IMPRESSIONS Matrasur Composites’ site in Marcoussis ROBOTICS FOR COMPOSITES ROBOTISATION

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ROBOMAT-2

This new genera on of carbon robot is programmed by reproducing the operator’s movements. To save up to 15% of raw material Obtenir un gain d’environ 15 % de ma ère première La programma on du robot de projec on polyvalent s’effectue par reproduc on du geste humain. To double produc on without extra personnel Doubler la produc on sans embauche supplémentaire To obtain a controlled produc on flow Cadencer la produc on Teach it in minutes Programmez le en quelques minutes To reduce extrac on surface volumes and VOC emissions Réduire le débit d’extrac on et les rejets de COV LE MOYEN Mul -applica...

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ROBOMAT-3

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and fiberglass, low-density pu es and polyurethane foam. « LOW COST » PRODUCTION CONCEPT FOR SMALL TO MEDIUM SIZE, INDUSTRIAL PARTS PRODUCTION DE PETITES ET MOYENNES PIECES INDUSTRIELLES CONCEPT « LOW COST » 8-Axes, carbon built robot Cabine robo sée 8 axes Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et fibres de verre, masse allégée et mousse polyuréthane. Rota ng axis Axe rota f Cabin with styrene sensor for extrac on Capteur de styrène perme ant...

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ROBOMAT-4

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and fiberglass, low-density pu es and polyurethane foam. LARGE SIZE, INDUSTRIAL PART PRODUCTION PRODUCTION DE GRANDES PIECES INDUSTRIELLES 10-Axes, carbon built robot Cabine robo sée 10 axes Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et fibres de verre, masse allégée et mousse polyuréthane. Robot cabin with automa c access doors Cabine robot Extrac on wall for styrene emissions Mur d’extrac on des vapeurs de styrène Digital read-out for raw material...

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ROBOMAT-5

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and fiberglass, low-density pu es and polyurethane foam. PRODUCTION OF SMALL TO MEDIUM SIZE PARTS WITH A CAROUSEL P RO D U C T I O N D E P E T I T ES E T M OY E N N ES P I EC ES I N D U ST R I E L L ES AV EC U N C A R RO U S E L Cabin for 10-axes robot Cabine robo sée 10 axes Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et fibres de verre, masse allégée et mousse polyuréthane. Room with controlled temperature for dispensing machinery Poste tempéré...

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ROBOMAT-6

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and fiberglass, low-density pu es and polyurethane foam. PRODUCTION OF LARGE SIZE PARTS WITH A CAROUSEL P RO D U C T I O N D E GRANDES PIECES INDUSTRIELLES AVEC UN CARROUSEL Mould loading and unloading sta on Poste de chargement déchargement moules Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et fibres de verre, masse allégée et mousse polyuréthane. Mould prepara on zone Poste de prépara on moules 11-Axes, spray-up robot cell Cabine robo sée 11 axes...

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ROBOMAT-7

CONTINUOUS MATERIAL SUPPLY FOR SPRAY-UP ROBOT FOR RELEASE AGENT, GELCOAT, BARRIER COAT, RESIN, LOW DENSITY PUTTIES, POLYURETHANE FOAM AND ROVING STRANDS ALIMENTATION DU ROBOT EN CONTINU DEMOULANT, GELCOAT, BARRIER COAT, RESINE, MASSE ALLEGEE, MOUSSE POLYURETHANE ET FILS ROVING Metering unit for mul ple materials with automa c material change Machines de projec on avec changement et chargement des ma ères premières en automa que Buffer drum with material mixing and hea ng system and level indica on Fûts tampon avec mélange, chauffe et niveau d’alimenta on Li with agitator and material transfer pump...

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ROBOMAT-8

MONITORING, QUALITY, SAFETY, ENVIRONMENT CONTROLE, QUALITE, SECURITE, ENVIRONNEMENT Monitoring of sprayed quan es layer by layer and part by part Ges on des quan tés projetées par couche et par pièce produite Roving strand scroll control Ges on du bon défilement des fils roving Roving strand break-up control Contrôle de rupture des fils roving Roving strand scroll system Ges on des fils roving Main control cabinets Armoires générales de contrôle Catalyst percentage control Contrôle du pourcentage du catalyseur u lisé Raw material flow rate control Contrôle du débit des ma ères premières Raw material...

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ROBOMAT-9

MATRASUR Composites QUI SOMMES-NOUS ? 1 000 m² Assembly workshop Atelier d’assemblage de 1 000 m² Robot demonstra on hall of 400 m² Atelier de démonstra on robo sée de 400 m² 100 m² Machine test laboratory Laboratoire pour tests machines avec ma ère première de 100 m² 500 m² Spare parts shop Atelier de stockage pièces détachées de 500 m² OUR MAIN ASSETS LES POINTS FORTS Assembly of an 11-axes robot with bridge crane and ver cal rota ng axis Montage d’un robot 11 axes avec son axe ver cal rota f Excellent knowledge of composites materials Connaissance approfondie des matériaux composites Automa...

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ROBOMAT-10

STEPS FOR THE ACQUISITION OF YOUR ROBOTIC PRODUCTION PROCESS SUCCESS STORIES FEUILLE DE ROUTE POUR L'ACQUISITION DE SON PROCESS DE ROBOTISATION MATRASUR Composites has won the trust of many small and medium sized companies in the industrializa on of their produc on processes with the help of robo c solu ons. A er appraisal, we will produce a detailed project specifica on sheet Après exper se, établissement en commun d’un cahier des charges précis On-site technical audit by MATRASUR Composites Exper se effectuée par MATRASUR Composites Proposal of a 3d produc on concept in your workshop to include:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.