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Tri-Arc Melt Furnace ABJ-900-3

Tri-Arc Melt Furnace ABJ-900-3

Tri-Arc Melt Furnace ABJ-900-3

Product catalog summary
Overview: The Large Bell Jar Arc Melt Furnace, Model ABJ-900, is designed for high-temperature applications, reaching over 3500°C. It offers a cost-effective alternative to traditional heating methods by using an electric arc for heating and melting. The furnace is versatile, reliable, and economical, with customizable features to suit various industrial needs.
Specifications:
  • Operating temperature: Over 3500°C (6332°F).
  • Construction: 304L grade stainless steel vacuum chamber, water-cooled, with a double-walled design.
  • Power Supply: 500 Amp @ 80% Duty Cycle, 22 kVA.
  • Chamber: Large Bell Jar, top-loading, with a 9.0” diameter copper hearth plate.
  • Electrode Stingers: Copper, water-cooled, with replaceable tungsten electrodes.
  • Inert Gas System: Operates with argon, nitrogen, or non-flammable forming gas.
  • Vacuum System: Standard 4 CFM evacuation pump, with optional diffusion or turbo systems.
Applications: The furnace is suitable for powder melting, annealing, alloy creation, crucible welding, metallic button formation, material densification, arc casting, and vacuum casting.
Major Components:
  • Furnace Chamber: Features electro-polished stainless steel, vacuum rated to 10-6 Torr, with a hinged bell jar cover for access.
  • Electrode Stingers: Water-cooled copper stingers with tungsten electrodes, allowing easy movement and electrical isolation.
  • Hearth Plate: Customizable copper plate, water-cooled, with a 9.0” diameter.
  • Inert Gas System: Fast oxygen removal with a pump-out and gas backfill process.
  • Vacuum System: Includes a manual vacuum valve and vibration isolators, achieving vacuum levels in the 10-1 Torr range.
  • Power Supply: Universal voltage input with foot control for power modulation.
  • Water Cooling System: Provides cooling to various furnace parts, with a water flow switch for safety.
Performance: The furnace can achieve temperatures above 3500°C, with an outer shell temperature maintained below 50°C. It operates at pressures from 2 PSI to 10-6 Torr.
Testing and Documentation: All equipment is tested before shipment, with customer inspection and training available. Documentation includes installation and operating instructions, component manuals, and assembly drawings.
Options & Accessories: Available options include load lock, diffusion or turbo vacuum systems, splat rod, tri-arc configuration, crystal growing kit, and vacuum suction casting.
Utilities: Requires electricity (23 kVA, 230/240/380/460V, three-phase), water (5 GPM flow), and gas (argon, nitrogen, or non-flammable forming gas).
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Catalog excerpts

Tri-Arc Melt Furnace ABJ-900-3-1

• Powder melting • Creating alloys • Metallic buttons • Arc Casting MATERIALS RESEARCH FURNACES, INC Suncook Business Park, Route 28, Suncook, NH 03275 Tel. (603) 485-2394 - Fax (603) 485-2395 - Web: www.mrf-furnaces.coni Arc melt furnaces provide a cost saving alternative to resistance or inductance heating furnaces for many applications. Rather than heaters or induction coils, an electric arc is used to heat up and/or melt parts. Our Large Bell Jar Furnace can instantly reach temperatures over 3500°C, and will cool down to room temperature in minutes. The ABJ-900 arc melt furnace is a large version of our ABJ-338 system. It comes with a larger chamber, larger hearth plate, larger power supply, and can be equipped with three stingers. It is simple to operate, extremely reliable and is economical to run. MRF will provide custom melt cavities in the hearth plate at the customer’s request. The many available options such as load locks, splat rod, crystal growing kit, high vacuum systems, and more make this furnace versatile and adaptable. MRF Model ABJ-900 Bell Jar Arc Melting Vacuum Furnace specifications: Operating temperature over 3500°C (6332 F). Large Bell Jar, top loading configuration. 100% 304L grade stainless steel vacuum chamber. Copper stinger with tungsten electrode. Custom copper hearth plate 9.0” diameter (229 mm). Sight window with 4" diameter (104 mm) viewport and separate port with halogen light. Power Supply: 500 Amp @ 80% Duty Cycle, 22 kVA. Water-cooled with safety interlock. Power cables 1.8 meters long, water-cooled. Inert gas system with relief valve. Pumping system with roughing pump, vacuum gauge and valve. • Annealing • Crucible welding • Material densification • Vacuum Casting

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Tri-Arc Melt Furnace ABJ-900-3-2

Major system Components: 1. Furnace Chamber: • • • • • • • The chamber is all 304L grade stainless steel and electro-polished. The chamber is double-walled for water-cooling to maintain a chamber temperature below 50ºC (120ºF) during normal use. The chamber is rated for vacuum to 10-6 Torr ( mbar) Access to the furnace for loading and unloading is through the hinged bell jar cover. One illumination port with halogen light is provided. The port for a pumping system is located on the bottom of the chamber. Clamps are provided to seal the chamber and isolate the chamber atmosphere. Bell jar chamber...

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Tri-Arc Melt Furnace ABJ-900-3-3

• The hearth plate is copper and water-cooled. • Dimensions: 9.0” (229mm) diameter x .50 inches (13mm) nominal thick • Custom cavities in the hearth plate are provided at no charge. 4. Inert Gas System • This furnace system was designed to operate in argon, nitrogen, or non-flammable forming gas. • A pump-out followed by a gas backfill provides a fast way to remove all oxygen from the chamber. • The standard positive pressure for operation is .14 kg/cm sq (2 PSIG). • A relief valve and a 30/30 compound gauge (30 PSIG x 30 in. Hg) are located on the chamber. 5. Vacuum System: • A 4 CFM (112 LPM)...

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Tri-Arc Melt Furnace ABJ-900-3-4

10. Documentation: Two sets of Installation and Operating Instructions, Component Manuals and Assembly Drawings are included with the equipment - one hardcopy, one copy on CD or USB drive. 11. Options & Accessories • Load Lock • Diffusion or Turbo Vacuum System Utilities o Electricity: 23 kVA, 230/240/380/460V, three phase, 50-60 Hz. o Water: 5 GPM flow, inlet temperature (68°F) 20°C at 40 PSI (3.5 kg/cm2). o Gas: argon, nitrogen or non-flammable forming gas, plant or bottle supply @ 40 PSI (3.5 kg/cm2). * NOTE: Some voltages may not be available with 50 Hz and CE conformity. Please check...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.