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MATEC INDUSTRIES

MATEC INDUSTRIES
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MATEC INDUSTRIES

Product catalog summary
Company Overview
Matec Industries, established in 2004, specializes in filtration and clarification solutions with a global presence in the US, Australia, Brazil, and Turkey. The acquisition of Alfa Pompe in 2021 enhanced its production capabilities. The company focuses on sustainable performance in mining, quarry, and recycling sectors.

Vision and Mission
Matec aims to set a global benchmark for innovation and sustainability, emphasizing circular economy principles. The mission includes innovation, sustainability support, collaboration, and customer focus to reduce environmental impact and enhance operational efficiency.

Company Structure
The company is organized into departments such as Commercial, Marketing and Sales, Project Management, Engineering and R&D, Automation & Remote Control Support, Production, Quality Control, Logistics, and After-Sales Support, each contributing to innovation and customer satisfaction.

Global Presence
Matec ensures proximity to customers with production hubs and subsidiaries worldwide, committed to customer satisfaction and quality service.

After-Sales Services
Matec provides high-quality industrial spare parts, remote monitoring, and support services through the M.A.R.A® system to minimize downtime and simplify management.

Technological Upgrades
Comprehensive upgrade solutions are offered for existing systems, including electrical panel upgrades and technological enhancements for improved efficiency and safety.

Product Range
Matec's product range includes filter presses like Aquae, Ignis, Terrae, Magnum, and Megalith, each designed for specific production needs. The Aquae model is ideal for small to medium production plants, focusing on water recovery.

Filter Press Specifications
The Aquae filter press models (400x400, 500x500, 630x630) include specifications such as dimensions, weight, capacity, and production rates, with optional features to enhance functionality.

Conclusion
Matec Industries is committed to innovation, sustainability, and customer satisfaction, offering a wide range of products and services to meet industry needs while promoting eco-friendly practices.
Filter Press Models Overview
The document details specifications for filter presses used in industrial applications, including Ignis, Terrae, Magnum, and Megalith models, each designed for specific production capacities and operational requirements.

Ignis Model Specifications
Available in sizes 800x800 and 1000x1000, Ignis models feature specifications like total length, width, height, empty weight, and production capacities per cycle and per hour, equipped with turbidity sensors, load cells, and mass controllers.

Terrae Model Specifications
Designed for medium to large production plants, Terrae models come in sizes 1200x1200, 1300x1300, 1500x1500, and 1500x2000, with optional features like overbeam, cake dryers, and washing systems.

Magnum Model Specifications
The Magnum model, sized at 2000x2000, is intended for very large plants, offering high production capacities and advanced features for efficient operation.

Megalith Model Specifications
The Megalith model, sized at 2500x2600, uses high-pressure technology for dewatering, achieving low residual moisture in filter cakes with a simple design and hydraulic cylinders for even pressure distribution.

General Notes
All models assume standard ground-mounted configurations with production values based on filter cake density and moisture content, subject to variation based on project-specific parameters.
Filter Press Technology Overview
The document provides technical specifications and operational procedures for Matec's filter press systems, focusing on the Overbeam Filter Press and its components and accessories.

Specifications
Production values for TT2 filter press models are listed, indicating capacity in terms of wet cake mass per hour, based on standard conditions.

Filter Press Technology
The Overbeam Filter Press uses hydraulic cylinders and tension rods for dewatering, facilitating easy maintenance and cleaning, with features like automatic machinery and reduced idle times.

Customization and Accessories
Matec offers bespoke solutions with accessories like drip trays, bomb doors, high-pressure upgrades, cake dryers, and washing systems to improve efficiency and maintenance.

Advanced Features
Advanced systems like the TT2 fast system reduce plate discharge time, with features like load cells for real-time monitoring and automatic washing systems for maintenance.

High-Pressure Technology
High-pressure filter presses are highlighted for their efficiency in dewatering, reducing cycle times, and compact design, suitable for industries like wastewater treatment and mining.

Thickener Systems
Details on thickener systems, including Deep Cone Vertical Thickeners and High Rate Thickeners, are provided, optimizing sedimentation and water recovery.
Solid-Liquid Separation Solutions Overview
The document covers Matec's solutions for solid-liquid separation, focusing on High Rate Thickeners, flocculant preparation systems, slurry homogenizers, and various pumps and valves.

High Rate Thickeners
Engineered to optimize solids settling and sludge concentration, available in various materials with optional automation for precise control.

Flocculant Preparation Systems
The BIFLOC system allows fast and automatic dilution of flocculants, with accessories like Cocly and Doson reducing flocculant usage.

Slurry Homogenizer Tanks
The Bifang homogenizer tank maintains slurry consistency, optimizing filtration with continuous monitoring and automatic management.

Pumps and Valves
Alfa Pompe offers a range of pumps and valves for various industrial applications, built for durability and efficiency.

Special Solutions
Mobile and compact solutions like Cube, Marboline, and Kompact systems are provided for efficient water treatment and sludge dewatering.
Washing and Classification Systems Overview
The document provides information on washing and classification systems for aggregates, focusing on sand and gravel.

Specifications and Systems
  • Washing Plant: Essential for cleaning and classifying aggregates, using advanced systems for precise particle separation.
  • Aggretec: A semi-mobile solution for aggregates, recycling, and remediation, including washing, screening, and feeding systems.
  • Screentec: Designed for washing and selecting materials like gravel and crushed stone, with a modular design.
  • Sandtec: Combines cyclone and dewatering screen for sand production, ensuring high recovery rates.
  • Scrubtec: Focuses on intensive washing of gravel, ideal for C&D recycling.
  • Attritec: Attrition cells for soil-washing, removing pollutants from sand surfaces.

Technical Specifications
Technical specifications for washing systems are provided, emphasizing the need to confirm dimensions based on material granulometric curve.

Complementary Machines and Accessories
Accessories and complementary machines enhance efficiency and customization, including screening equipment and washing tools.

Global References
Global installations of Matec Industries' systems are listed, highlighting their widespread application and reliability.

Contact Information
Contact details for Matec Industries are provided for further inquiries.
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Catalog excerpts

MATEC INDUSTRIES-1

PARTNER IN PERFORMANCE FOR A SUSTAINABLE FUTURE FILTER PRESS I WATER TREATMENT | WASHING | PUMPS PRODUCTS RANGE CATALOGUE EN

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MATEC INDUSTRIES-2

PARTNER IN PERFORMANCE FOR A SUSTAINABLE FUTURE Index Company After sales & Spare parts pag. 12 Slurry Bifang homogenizer tank Filter presses Customised solution Pumps & Valves Horizontal centrifugal pumps pag Front suction pumps pag Air Gasser Automatic Shaker pag. Robo Wash pag. Squeezing Membrane Plates pag TT2 Fast System pag. Matec Mass Controller pag Thickeners Deep Cone Vertical Thickener pag. 60 High Rate Thickener pag. 64 flocculant unit Doson System pag. 69 Special Cube solutions Marboline Washing Machines Aggregates washing plant pag Sand recovery unit pag Gravel intensive washing...

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MATEC INDUSTRIES-3

Established in-house production of industrial automation and electrical systems. Launched washing division. Matec is founded, a company specialising in the production and service of filter cloths. established for the North America market. Who we are Matec Industries was established in 2004, specialising in filtration and clarification solutions for industry. Between 2005 and 2012, the company experienced steady growth, consolidating its market presence and expanding its range of products and services. 2013 marks a turning point with the opening of the first subsidiary in the United States, which...

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MATEC INDUSTRIES-4

Vision Our vision is to be the global benchmark for innovation and sustainable performance in the mining, quarry, and recycling sectors, developing technologies that enhance our customers’ productivity while safeguarding the environment and natural resources. We aim to drive a future in which circular economy principles are the norm, through solutions that enable the recovery and reuse of waste materials and water, reducing the ecological footprint of every industrial process. Mission Innovation & Performance: We design and build high-performance machinery that maximizes filtration, recovery,...

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MATEC INDUSTRIES-5

Company structure Commercial, Marketing and Sales Automation & Remote control support Project management Focused on manufacturing high-quality products and coordinating efficient distribution. Skilled operators and logistics experts collaborate to optimize production processes, ensuring on-time delivery and maintaining high standards of quality. Our Commercial, Marketing, and Sales team drives business growth, enhances brand visibility, and strengthens customer relationships through targeted marketing strategies, proactive sales initiatives, and effective market analysis. We focus on delivering...

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MATEC INDUSTRIES-6

9 Production hubs ■ Subsidiaries • Sales & service Close to our customers Matec is present worldwide, ensuring proximity to every customer and providing support in the design and implementation of each plant. This global presence allows for a direct line to quickly resolve issues or offer expert advice, thanks to our strategically located Our investments in international expansion not only establish Matec’s global footprint but also reflect our commitment to each customer. Matec is always ready to invest in delivering 100% customer satisfaction, reinforcing its dedication to quality and service....

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MATEC INDUSTRIES-7

After-Sales Services & High-Quality industrial spare parts Technological upgrades & Customer solutions Filter cloths Our filter cloths are crafted for all types of filter presses, tailored to meet the specific needs of different • Materials: High-grade polypropylene and polyamide fabrics. • Sizes: From compact 250x250 mm to large-scale 2500x2600 mm. • Weaves: Monofilament, multifilament, or polypropylene fibrillated raffia. • Finishing Options: Thermostabilized, calendered, or raw materials to suit various operating environments. Pressure from 4 to 21 bar. Closed discharge with 4 or 2 holes,...

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MATEC INDUSTRIES-8

Washing Plant Sand Matec Filter Press Clean Water Tank/Pit Dirty Water Tank/Pit Thickener Hydrocyclones Pump Dry Cakes Control Room Gravel High Pressure Technology Horizontal Centrifugal Pump Slurry Homogenizer Tank Flocculant Station Feeding Hopper

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MATEC INDUSTRIES-9

From the small craftsman, to big industry Filter Presses Aquae pag. 18 Ignis pag. 22 Terrae pag. 26 Magnum pag. 36 Megalith pag. 40

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MATEC INDUSTRIES-10

AQUAEFILTER PRESS Perfect for small and medium production plants specialized in aggregates, sand and gravel treatment in quarries and mines. It is named after the Latin word for Water, because it was created as a project designed for the recovery of water even in case of minimum flow rates.

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MATEC INDUSTRIES-11

FILTER PRESS Aquae model *NOTES: The given dimensions refer to a standard ground-mounted Filterpress with standard plate size, including hydraulic powerpack and on-board electrical cabinets. Pipes and support structures are excluded. Production values assume 35 mm filter cakes (density 1.875 t/m3, 20% residual moisture) at 2 cycles/hour. Actual production varies based on project-specific parameters. Aquae model *NOTES: The given dimensions refer to a standard ground-mounted Filterpress with standard plate size, including hydraulic powerpack and on-board electrical cabinets. Pipes and support...

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MATEC INDUSTRIES-12

IGNISFILTER PRESS Perfect for medium production plants specialized in aggregates, sand and gravel treatment in quarries and mines. It is named after the Latin word for Fire, because it is created from materials welded with fire.

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MATEC INDUSTRIES-13

FILTER PRESS Shaker Fast Sensor Ignis model Ignis model *NOTES: The given dimensions refer to a standard ground-mounted Filterpress with standard plate size, including hydraulic powerpack and on-board electrical cabinets. Pipes and support structures are excluded. Production values assume 35 mm filter cakes (density 1.875 t/m3, 20% residual moisture) at 2 cycles/hour. Actual production varies based on project-specific parameters. Cake Cake Drip Real Robo Squeezing Turbidity Load Mass Dryer Washing Tray Washing Wash Membrane Sensor Cells Controller Overbeam available For the complete description...

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MATEC INDUSTRIES-14

ERRA FILTER PRESS HIGH PRESSURI Perfect for medium and large production plants specialized in aggregates, sand and gravel treatment in quarries and mines. Terrae 1200x1200, 1300x1300, 1500x1500 and 1500x2000. It is named after the Latin word for Earth, because it is specially created for and completely dedicated to every kinds of applications in quarries and mines, that is to say for areas where men use the Earth for progress.

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Archived catalogs

  1. GENERAL CATALOG

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  2. Matec Catalog

    48  Pages

  3. CWR

    16  Pages

  4. Xgeneration

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  5. america

    16  Pages

  6. Global

    24  Pages

  7. Marmi

    22  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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