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GENERAL CATALOG

GENERAL CATALOG
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GENERAL CATALOG

Product catalog summary
Company Overview
MATEC is a leading global company specializing in the design and manufacture of filtration and purification plants for wastewater and silt. It serves various sectors including mining, aggregates, sand and gravel, stone, concrete, ceramics, plastic, and glass. With over a decade of experience and 1500 installations worldwide, MATEC provides turnkey solutions that enhance plant efficiency by recovering valuable materials and reducing disposal costs. The company is headquartered in Massa, Tuscany, Italy, with branches in America, Brazil, and India, supported by a global dealer network.
Technological Innovations
MATEC's High Pressure Technology (HPT) enables machines to operate at higher pressures than competitors, ensuring superior results. The company focuses on innovation, engineering, and manufacturing with an emphasis on environmental sustainability.
Sector Applications
  • Mining: Filter presses are used for tailing and concentrate recovery, achieving low residual moisture in cakes.
  • Aggregates: Eliminates settling ponds, producing dry cakes and recovering water.
  • Stone Cutting: Recovers 99% of water and produces dry cakes in marble and granite processing.
  • Chemical, Plastic, Industrial: Treats slurry across various sectors.
  • Concrete and Tunneling: Treats water from truck and mixer washing, managing cement remains.
  • Recycling and Soil Washing: Decontaminates materials and recovers construction materials.
  • Glass and Ceramic: Manages residues from glass and ceramic production.
Decanter Tanks and Flocculant Systems
MATEC manufactures decanter tanks for wastewater clarification, available in vertical and horizontal designs. The flocculant system is fully automatic, mixing biodegradable polyelectrolyte with water to enhance clarification efficiency.
Filter Presses
MATEC's filter presses modernize ancient principles to meet today's needs, dehydrating sludge and recovering about 90% of water. They feature high pressure operation, automatic washing systems, and various accessories for optimal performance.
Pumps and Bifang
The choice of pump impacts plant performance, with options for single and double case centrifugal pumps. The Bifang homogenizer tank maintains sludge at the right density for filtration.
Mobile Projects - The Cube
MATEC's "The Cube" is a pioneering mobile plant in the filtration sector, offering a fully mobile solution with pre-connected components for easy deployment at work sites.
Overview of The Cube
The Cube is a mobile plant designed for wastewater and sludge filtration and purification, notable for its ease of installation and mobility, requiring no civil works or fixed anchoring.
Key Components
  • Bifang Homogenizer Tank: Treats sludge before processing by the filter press.
  • Clean Water Pit/Tank: Collects purified water from the thickener.
  • Bifloc Flocculant Station: Prepares and doses flocculant for the treatment process.
  • Deep Cone Thickener: Facilitates decantation, separating purified water from sludge.
  • TT2 Fast TERRAE Filter Press: Extracts dry mud cakes from sludge.
Process Description
  1. Dirty water is collected in a tank.
  2. A submersible pump transfers the dirty water to the deep cone thickener.
  3. Flocculant is injected into the dirty water before entering the thickener.
  4. Decantation occurs in the thickener, with purified water overflowing into a clean water pit.
  5. Residual mud is sent to the Bifang homogenizer tank.
  6. The filter press closes, and the HPT pump sends the mud into it.
  7. The filter press opens in sections to discharge dry mud cakes.
Additional Information
The Cube is pre-wired and can be connected to feeding grids at the chosen location, representing a significant advancement in wastewater treatment due to its mobility and ease of setup.
Contact Information
Matec S.r.l., Via Aurelia Ovest, 383, 54100 Massa (MS) Italy. Website: www.matecitalia.com, Email: [email protected]
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Catalog excerpts

GENERAL CATALOG-1

Dried up to the last Drop Worldwide leader in water treatment and silt dewatering plants

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GENERAL CATALOG-2

The Customer comes for "A great company first great projects"

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GENERAL CATALOG-3

Company profile Matec High Pressure Technology HPT allows our machine to reach pressures which surpass our competitors' to obtain better results. Working at higher pressure means using better and more resistant components, from the feeding pump to the filter press framework. MATEC is a worldwide leader in the design and manufacturing of filtration and purification plants for waste water and silt. We design, manufacture and install complete and turnkey plants in any sector which deals with waste water and silt. The most important ones are mining, aggregates, sand and gravel, stone, concrete, ceramics,...

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GENERAL CATALOG-4

Innovation instatiafi

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GENERAL CATALOG-6

MINING COAL AND IRON-ORE the mining sector, the filter press is used for the tailing and the concentrate recovering. Coal mines have to deal with the problem of disposing of the uneconomic material, by-product of the coal production. Especially, Matec machines can dewater the waste fines suspended in water, recover them, clean water and eliminate tailing ponds. Matec filter press is also used in the concentrate recovering. For this application, the cake output must have a very low residual moisture, 6 or 7%, and Matec filters can reach it through the installation of membrane plates which squeeze...

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GENERAL CATALOG-7

CONCRETE AND TUNNELING The water used for the washing of trucks and mixers must be treated in order to be recovered and cement remains must be disposed of or recovered at the end of the working cycle. MATEC offers two options in their plants for the clarification of water derived from pump and cement mixer washing in concrete and cement plants. Before the filtration and purification process is carried out by the filter press, the residue can be processed by a screw separator or a dewatering screen in order to separate and select aggregates. RECYCLING AND SOIL WASHING The recycling sector is the...

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GENERAL CATALOG-8

DECANTER TANKS Matec manufactures decanter tanks for the clarification of waste water. Both vertical decanter tanks and horizontal thickeners can be designed by our engineers. Our projects can guarantee thickening as well as clarification. The clarification and thickening process: The waste water is collected in a concrete pit or a steel tank, from which it is sent to the thickener/clarifier by a submersible pump. Flocculant mixture is added in the waste water pipe. In the silo, the mud sinks to the bottom and thickens, when the required density is reached the mud is discharged into the mud tank...

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GENERAL CATALOG-10

FLOCCULANT PLANTS The flocculant system by Matec is 100% automatic to guarantee the most efficient mixture. It mixes a biodegradable polyelectrolyte with clean water and sends it into the decanter to speed up clarification. "Save flocculant, help the environment"

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GENERAL CATALOG-11

Flocculant plants Screw metering pump Cocly is the automatic powder metering accessory. It adjusts the powder automatically and it starts the water inlet valve and the stirrer. Cocly produces up to 50,000 liters of product without stopping and it is completely autonomous. Cocly is fully made of stainless steel and comprises: Hopper: 25-50-75-100 Kg Screw metering pump Digital or manual regulator Doson System Piston pump Doson is a photocell-based system patented by MATEC for monitoring and adjusting the flocculant according to the amount of suspended solid particles in the water. The Doson system...

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GENERAL CATALOG-12

FILTERPRESSES The strength of water, the power of fire and the hardness of earth. An ancient technology serving the future. Filter presses are based on a simple, ancient principle, invented by the Romans to press olives and grapes. Today’s technology brings the filter press back to the present as a modern, invaluable tool. Simplicity, flexibility and effectiveness make it essential for many industries. Matec’s philosophy focuses on the relentless search for harmony between the productive requirements of a modern company and environmental safeguarding. The filter press dehydrates the sludge by...

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GENERAL CATALOG-14

The ideal machine for medium production plants. Ignis machine with cover

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GENERAL CATALOG-15

Acqux, Ignis, Terrx Benefits - 100% Made in ITALY 100% Made in Tuscany - HPT (High Pressure Technology) to work up to 16/21 BAR - Gasser Shakers for discharging the cakes perfectly - Real automatic washing for a complete washing - Filter cloths attached with strips and rubber connections for an easy replacement - Open filtrate design to allow a simple and swift identification of damaged filter cloths -Allen Bradley PLCwith remote monitoring and assistance - Machines made of single-block steel from thick slabs - Plasma, laser or water-jet manufacturing process - First choice components by major...

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GENERAL CATALOG-17

Filterpresses' accessories TT2 FAST patent Automatic Real Washing The filter press can be equipped with an automatic washing system for plates and cloths. The discharging time is a dead time in the productive cycle, so the faster is the opening, the greater are the savings. It basically works The system is composed by one valve, one system of pipes on the mud head side of the filter through one steel bar per side which is moved by dedicated oledynamic cylinder which start pulling to open the plate pack. press, and discharging valves on every single plate. The feeding pump sends clean water to...

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GENERAL CATALOG-18

PUMPS & BIFANG Single case centrifugal pump The centrifugal pump for the filter press feeding guarantees the maximum speed filling and a final mud cake with low residual moisture. It can be installed with double speed motors for a homogenous filling of the filter, with the first speed, and more compact cakes, with the second one. Centrifugal pumps can be supplied with a motor controlled by an inverter. Double case centrifugal pump By using double case centrifugal pumps, it is possible to reach performances which double the ones obtained with single case pumps, that is to say an increased mud...

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GENERAL CATALOG-19

The Bifang is the sludge homogenizer tank. It collects the sludge discharged by the silo and it keeps it homogenized at the right density by using one or more stirrers, according to the dimension of the tank. The Bifang sends its sludge to the filterpress, to be filtered and dried. The Matec Bifang has four level probes: • one to detect when the tank is filled up, the shortest one; • one which goes down to the bottom detects when the tank is empty; • one probe which sends the signal to stop the pump; • one which sends the signal to restart the pump.

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