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Mate Precision Technologies
Wila Trumpf Style PRESS BRAKE TOOLING

Wila Trumpf Style PRESS BRAKE TOOLING

Product catalog summary

Introduction
Mate Precision Technologies, based in Anoka, Minnesota, is a prominent manufacturer in the metal cutting and forming sectors. Founded in 1962, the company offers a diverse range of products such as workholding systems, CNC punch press tooling, and press brake tooling, supported by a global network of over 80 dealers.

Material Specifications
The document specifies materials used in Mate's press brake tooling, highlighting Mt Steel C45 and 42 CrMo4, both induction tempered to 58-60 HRC for wear parts. These materials are engineered for high-force applications, with specific tonnage limits for different tool profiles.

Product Overview
The catalog details Wila Trumpf Style press brake tooling, including punches, dies, and specialty tools. It provides specifications for various punch angles and die types, along with customization options and accessories like rolling shoulder dies and modular die holders.

Usage and Application
The tooling is designed for precision and durability, suitable for various metalworking applications. Guidelines are provided for reading part numbers, understanding tool profiles, and selecting appropriate tooling based on material type and tonnage limits.

Support and Services
Mate emphasizes customer support with fast quotes, expert advice, and a 100% satisfaction guarantee, encouraging innovative thinking and offering resources for process improvement.

Overview of Dies and Forming Technologies
The document provides detailed specifications and descriptions of various dies and forming technologies, including technical data, dimensions, and pricing for different die models, as well as information on Mate® CleanBend™ technology.

Specifications
Multiple die models are listed with part numbers, angles, dimensions, and tonnage requirements in both metric and imperial units.

Procedures
Instructions for downloading die DXF files and references to additional resources for understanding die overviews and forming technology applications are included.

Standards and Norms
The document adheres to standard manufacturing practices, providing consistent measurements and specifications for each die model, along with conversion factors for force calculations.

Recommendations
Mate® CleanBend™ technology is recommended for improved bending processes, offering benefits like reduced sheet marking and efficient material handling.

Key Data from Tables
Tables provide detailed measurements for each die model, including part numbers, angles, dimensions, and tonnage, along with pricing information in US dollars.

Critical Information
Adjusting force calculations for spring resistance in Mate® CleanBend™ technology is emphasized, and the availability of die DXF files for precise manufacturing is highlighted.

Precision Tooling Styles Overview
The document details specifications and pricing for European Precision Style (EPS), Wila Trumpf Style (TWS), and American Precision Style (APS), including modular die holders, punch and die extensions, adapters, and polyurethane film holders.

Modular Die Holders and Extensions
Specifications for modular die holders, punch extensions, and die extensions are provided, including part numbers, dimensions, tonnage, and pricing.

Adapters and Polyurethane Film Holders
Various adapters for converting between precision styles and specifications for anti-scratch polyurethane films and holders are included.

Tooling Cabinets
Heavy-duty cabinets for storing press brake tooling are described, highlighting construction and safety features.

Drawer and Cabinet Specifications
Specifications for drawers in tooling cabinets, including capacity and dimensions, are outlined. Cabinet dimensions and shipping weights are also provided.

Tooling Carts
Mate Press Brake Change-Over Carts are described, designed to shorten setup times and protect tooling, with a capacity for 54 linear feet of punches and dies.

Air Bending Force Charts
Detailed air bending force charts for metric and inch measurements are included, with formulas for calculating parameters like minimum flange and tonnage requirements.

Useful Formulas and Conversion Charts
Formulas for calculating bend allowances and conversion charts for inches to millimeters and gauge sizes for various materials are provided.

Catalog excerpts

Wila Trumpf Style PRESS BRAKE TOOLING

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MATE PRECISION TECHNOLOGIES INTRODUCTION Headquartered in Anoka, Minnesota, in a 300,000 sq. ft. (28,000m2) state-of-the-art facility. SEVEN DECADES OF EXCELLENCE Founded in 1962, Mate is a world-class manufacturer of superior solutions for the metal cutting and metal forming industries. We manufacture workholding systems, CNC punch press tooling, and offer a complete line of press brake tooling and laser consumables. Mate products and services are available worldwide, fully supported by more than 80 dealers in every industrialized country. PERSONAL, RESPECTFUL RELATIONSHIPS Mate does business...

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TABLE OF CONTENTS AND MATERIAL SPECIFICATIONS Wila Trumpf Style Press Brake Tooling 3 Wila Trumpf Style Punches Punch Profiles Punch Overview Punch Detail Blade and Blade Holders Punch Customization Hemming Tools Z-Offset Tools Radius/Flat Tools Wila Trumpf Style Dies Die Profiles 16 Die Overview 17 30º Dies 18-19 60º, 80º Dies 20-21 84º Dies 22-23 86º Dies 24-25 CleanBend™ 26-27 Rolling Shoulder Dies and Adapters Nylon Inserts and Holders Modular Die Holders Punch and Die Extensions Punch Adapters Die Adapters Polyurethane Holders and Polyurethane Polyurethane Film, Holders, and Reference Squares...

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© Mate Precision Technologies | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: +1.763.421.0230 | mate.com [email protected] 11 [Dimensions in Inches (mm)]. Images are proportionate but not to scale. 11 PUNCH PROFILES 4 PUNCH PROFILES ACUTE PUNCHES - 28°, 45° Scan code to link to detail DXF and PDF profile files.

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PUNCH OVERVIEW Pins are standard on all punches having a weight greater than 12.5 kg (27.6 lbs) PRESSURE SURFACE ON THE SHOULDERS PRESSURE SURFACE ON THE HEAD PUNCH OVERVIEW This symbol indicates punches with weight greater than 12.5 kg (27.6 lbs.) FAST CHANGE BUTTONS Fast change buttons are standard on all punches having a weight less than 12.5 kg (27.6 lbs). 2.205 (56) PUNCHES Punches are available in the following standard lengths: 100 mm - (C) Legend H = Height punch = Degree punch R = Radius punch WEAR PARTS HORNS SCHEME STANDARD SECTIONING © Mate Precision Technologies | 1295 Lund Boulevard,...

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PUNCH DETAIL ACUTE PUNCHES - 28°, 45° Profiles 015.620 Description (see page 5 for punch overview) Part Number Length / Buttons or Pins Radius mm(Inches) mm(Inches) mm(Inches) mm(Inches) mm(Inches) Tons/ Tons/ Radius (inches) ft mt (mm) (Inches) 500(19.685) Segment 100(3.937) 200(7.847) 300(11.811) 515(20.276) Set Description (see page 5 for punch overview) Length / Buttons or Pins Part Number Radius Radius mm(Inches) mm(Inches) mm(Inches) mm(Inches) mm(Inches) Tons/ Tons/ (mm) (Inches) ft mt 500(19.685) Segment 100(3.937) 200(7.847) 300(11.811) 515(20.276) Set Indicates weight is greater than...

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PUNCH DETAIL Description (see page 5 for punch overview) Length / Buttons or Pins Part Number Radius Radius mm(Inches) mm(Inches) mm(Inches) mm(Inches) mm(Inches) Tons/ Tons/ (mm) (Inches) ft mt 500(19.685) Segment 100(3.937) 200(7.847) 300(11.811) 515(20.276 Set Description (see page 5 for punch overview) Length / Buttons or Pins Part Number (H) (H) Radius Radius mm(Inches) mm(Inches) mm(Inches) Height Height (mm) (Inches) (mm) (Inches) 100(3.937) 200(7.847) 300(11.811) mm(Inches) mm(Inches) Tons/ Tons/ ft mt 500(19.685) Segment Set 515(20.276 Indicates weight is greater than 12.5kg (27.6 lbs)....

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BLADE HOLDERS AND BLADES BLADE HOLDER Profiles Assembly scheme BLADE HOLDER Description Length / Buttons or Pins (H) Height (mm) Part Number Angle Radius mm(Inches) mm(Inches) mm(Inches) mm(Inches) mm(Inches) Tons/ Tons/ (Inches) ft mt 100(3.937) HOLDER HOLDER BLADES - 28, 84, 86, 90° Profiles Assembly scheme BLADE HOLDERS AND BLADES Description Part Number Angle Length / Buttons or Pins (R) Tons/ Radius mm(Inches) mm(Inches) mm(Inches) mm(Inches) mm(Inches) ft (Inches) 100(3.937) 200(7.847) 300(11.811) 500(19.685) Segment Set © Mate Precision Technologies | 1295 Lund Boulevard, Anoka, Minnesota...

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PUNCH CUSTOMIZATION FEATURES AND BENEFITS MODIFIED STANDARD PUNCH RADIUS MODIFIED STANDARD PUNCH ANGLE Punch angle geometry can be modified to your request (within physical limits of the specific punch). The best results occur when the change can be accommodated while maintaining the common height parameters of the standard product line. RELIEFS/DEEP RETURN FLANGE Punches can be specially modified to accommodate long return flanges. A notch or relief can be cut into the punch body in cases where the long return flange would otherwise collide with the punch body. Each application is reviewed...

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Wila Trumpf Style PRESS BRAKE TOOLING-10

HEMMING TOOLS HORNS SCHEME STANDARD SECTIONING R=12.5 Description Height (H1) Part Number Punch Point Radius Hem Punch C Value Inches 0.472 0.433 0.394 0.394 Acute Bend Finishing Knurled edge to prevent movement Close-up view of top of hemming die Description Height (H1) Part Number Shoulder Radius Body Width Acute Bend Indicates weight is greater than 12.5kg (27.6 lbs). Pins are standard on all punches having a weight greater than 12.5 kg (27.6 lbs). Fast change buttons are standard on all punches having a weight less than 12.5 kg (27.6 lbs) © Mate Precision Technologies | 1295 Lund Boulevard,...

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Wila Trumpf Style PRESS BRAKE TOOLING-11

SPRING LOADED HEMMING DIES AND ADAPTERS HEMMING TONNAGE GUIDE Assumes 60,000psi Tensile Material (Mild Steel) Metric Material Material Tear Drop Tear Drop Tons Hem Hem Thickness Thickness Height Force Per Height Meter Material Material Thickness Thickness Metric US Tons Tons Force Force Per Per Ft Meter SPARE PARTS For Stainless Steel multiply force by 2 for approximate tonnage SPARE PARTS For Stainless Steel multiply force by 2 for approximate tonnage SPRING LOADED HEMMING DIE Profiles 415 mm Maximum material thickness 1.5mm Maximum material thickness 1.5mm Maximum material thickness 1mm SPARE...

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Wila Trumpf Style PRESS BRAKE TOOLING-12

Z-OFFSET TOOL HOLDERS TOP AND BOTTOM HOLDERS Profile Z-OFFSET TOOL HOLDERS Part Number Tons/ft inch COMPATIBLE HOLDER SYSTEMS American Precision Style European Precision Style Wila Trumpf Style [Dimensions in Inches (mm)]. Images are proportionate but not to scale. © Mate Precision Technologies | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: +1.763.421.0230 | mate.com [email protected]

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All Mate Precision Technologies catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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