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Thin Turret Tooling

Thin Turret Tooling
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Thin Turret Tooling

Product catalog summary
Overview: The document provides comprehensive information on Mate Precision Technologies' thin turret tooling for Strippit style punch presses, highlighting the company's mission, product offerings, and the benefits of their tooling solutions.
Company Background: Mate Precision Technologies, based in Anoka, Minnesota, has been a leader in the metalworking industry since 1962, offering a wide range of products including CNC punch press tooling, press brake tooling, and laser consumables, supported by a global network of over 80 dealers.
Product Features and Benefits:
  • Mate DuraSteel™: A high-performance tool steel offering superior wear resistance, toughness, and hardness, extending the interval between regrinds.
  • SuperMax™ Coating: A next-generation coating that reduces friction and heat build-up, improving stripping and extending tool life.
  • Slug Free® Dies: Designed to eliminate slug pulling, enhancing piece part quality and tool life.
Tooling Options: Various tooling options are detailed for different station sizes, including 1/2” Snap-Apart, 5/8” Drop-In, and 1-1/4” Full Body Tooling, each with specific components like punch heads, springs, and strippers.
Accessories and Alignment Tools: Mate offers a range of accessories and alignment tools to ensure precise station alignment, enhancing machine life and tool performance.
Technical Data: The document includes technical specifications such as total die clearance, punching force calculations, and angle setting details, providing essential information for optimizing tool performance.
Conclusion: Mate Precision Technologies provides high-quality, innovative tooling solutions designed to enhance productivity and quality in metalworking operations, with a strong commitment to customer satisfaction and product excellence.
Introduction: The document introduces the Mate Xcel™ Tooling System, designed for various turret stations to enhance piece part quality, reduce setup time, and maximize productivity, emphasizing quality, durability, reliability, performance, and compatibility with existing tooling inventories.
Punch Features: Punches are made from DuraSteel™ for superior hardness and toughness, featuring a hardened double-D key for precise orientation, a 1/4 degree back taper, and near-polished flanks to reduce friction and maximize punch life. Maxima® coating is available for extreme applications.
Stripper Guide: The stripper guide is hardened and ground for superior concentricity, reducing friction and extending tool life, with smooth rounded edges to prevent sheet marking.
Slug Free® Die: The Slug Free® die geometry eliminates slug pulling, improving piece part quality and tool life, made from highly wear-resistant tool steel.
Mate Xcel™ 2” Guide Assembly: This assembly allows quick length adjustments and tool-less stripper changes, featuring a hardened guide body for reduced friction and precise punch alignment.
Mate Xcel™ 3-1/2” Station: Offers fully guided punch guide assemblies for improved punching performance, including quick length adjustment and a quick change stripper mechanism.
Cluster Assemblies: Combine replaceable inserts, integrated punch drivers, and high-speed steel punch inserts for extended regrind intervals, featuring a retainer plate, stripper plate, and Slug Free® die.
Maintenance Fixture: The Mate Xcel™ Maintenance Fixture is designed for easy installation and maintenance of thin turret tooling, including a universal clamp and Quick-Set locations.
Multi Tool Description: A Multi Tool expands the capacity of a CNC press by allowing multiple punch and die sets in one station, differing from a cluster tool as only one punch actuates per ram cycle.
Punch Specifications: Made from Mate DuraSteel™ for durability, featuring a hardened double-D key for precise orientation, and a 1/4 degree back taper to reduce friction.
Stripper Specifications: Hardened and ground for reduced friction, with smooth edges to prevent sheet marking.
Slug Free® Die Specifications: Designed to eliminate slug pulling, improving part quality and tool life, made from wear-resistant tool steel.
Special Applications: Various tools are described for specific applications, such as Card Guide, Cluster, Countersink, Embossing, Extrusion - Tapping, Hinge, Knockout, Louver, Lance and Form, Stamping, Threadform, Mate Rollerball®, Mate Sheetmarker®, Mate SnapLock™ and HexLock™, Mate EasySnap™, and Mate 19” Racking Cluster.
Special Shapes and Tools: Describes specialized tools for shaping and punching metal sheets, including equilateral, isosceles, and right triangles, as well as keyhole shapes.
Die Clearance: Die clearance is crucial for tool life and piece part quality, with a chart provided for optimal clearance percentages based on material type and thickness.
Punching Force Calculation: Outlines a formula for calculating punching force, with examples for both metric and imperial systems.
Technical Data: Detailed specifications for various tool styles, including dimensions, part numbers, and grind life data.
Notes and Contact Information: Concludes with notes on product identification and contact information for Mate Precision Technologies.
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Catalog excerpts

Thin Turret Tooling-1

STRIPPIT STYLE Thin Turret Tooling FOR STRIPPIT STYLE PUNCH PRESSES

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Thin Turret Tooling-2

ABOUT MATE MATE PRECISION TECHNOLOGIES Headquartered in Anoka, Minnesota, in a 300,000 sq. ft. (28,000m2) state-of-the-art facility. OVER FIVE DECADES OF EXCELLENCE Founded in 1962, Mate is a world-class manufacturer of superior solutions for the metal cutting and metal forming industries. We manufacture workholding systems, CNC punch press tooling, and offer a complete line of press brake tooling and laser consumables. Mate products and services are available worldwide, fully supported by more than 80 dealers in every industrialized country. PERSONAL, RESPECTFUL RELATIONSHIPS Mate does business...

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1/2” Snap-Apart Tooling for 1-1/4” Station 5/8” Drop-In Tooling for 1-1/4” Station 1-1/4” Full Body Tooling for 1-1/4” Station 1-1/4” and 3-1/2” Station Alignment Tools 1-1/4” and 3-1/2” Station Punch and Die Adapters Mate Xcel™ Tooling 1-1/4” Station 10-11 2” Station 12-13 3-1/2” Station 14-15 Fully Guided Tooling System for 3-1/2” Station 16 Xcel™ 3-1/2” Guide Accessories Cluster Assemblies Maintenance Fixture Cluster 22 Card Guide 22 Countersink 23 Emboss - Beaded 23 Cold Forged 24 Emboss - Formed 24 Extrusion-Tapping 25 Hinge 25 Knockout 26 Louver 26 Lance and Form 27 Stamping-Alpha Numeric...

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STRIPPIT STYLE TOOLING  FEATURE AND BENEFITS DuraSteel™ with superior hardness and toughness for extended interval between regrinds. Hardened key for precise orientation of punches for improved piece part quality. Smooth rounded edges to eliminate sheet marking and improve piece part quality. 1/4 degree back taper and near polished punch flanks to reduce friction, eliminate galling, and maximize punch life. Maxima® coating available for extreme applications. Slug Free® die geometry eliminates slug pulling to improve piece part quality and increase tool life. Ground for superior angularity and...

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Thin Turret Tooling-5

STRIPPIT STYLE TOOLING  FEATURE AND BENEFITS MAXIMA® COATING FEATURES AND BENEFITS Maxima is a premium tool steel coating that has been specially formulated for punch press tooling applications. Maxima is a multilayer Zirconium Titanium Nitride (ZrTiN) coating that is hard, wear resistant, and lubricious. It acts as a barrier between the punch and the sheet metal being punched and, because of its exceptional lubricity, greatly improves stripping. Maxima is an extremely hard, wear resistant, slippery material which reduces the friction that occurs during the stripping portion of the punching cycle,...

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1/2” SNAP-APART TOOLING  1-1/4” STATION Upper Assembly Round punch assembly Shaped punch assembly (Includes punch head, spring, spring retainer, guide, standard shape punch, stripper and stripper retaining ring.) Stripper Round* Shape* Punch Head MATE00393 Spring Spring Retainer (with O-ring) MATE00011 Support Ring SRI00003 Stripper Retaining Ring SRI00004 Shim Pack * Can be used with existing 1/2” drop-in style holders. ** Snap ring supplied with each punch. Must be removed for use in Strippit style guide assembly. Medium India Oil Stone Snap Ring Pliers Punch head set screw (cone point) © Mate...

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5/8” DROP-IN TOOLING  1-1/4” STATION Round punch assembly Shaped punch assembly Upper Assembly (Includes punch head, guide and canister assembly, standard shape punch, and stripper) Stripper Round Slug Free® Die Round Shape Shim Pack Canister and Guide Assembly MATE00391 Medium India Oil Stone Punch head set screw (cone point) STANDARD SHAPES (NUMBERING INDICATES SHAPE CODE): rectangle hexagon octagon single“D” double “D” triangle © Mate Precision Technologies | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 |

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Thin Turret Tooling-8

1-1/4” FULL BODY TOOLING   1-1/4” STATION Upper Assembly Round punch assembly Shaped punch assembly (Includes punch head, spring, spring retainer, standard shape punch, and stripper) Stripper Round Hardware Punch Head MATE00388 Spring Spring Retainer (with O-Ring) MATE00003 Punch Shim MATE00333 Slug Free® Die Round Shim Pack Medium India Oil Stone Punch head set screw (cone point) © Mate Precision Technologies | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 | mate.com [email protected]

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Thin Turret Tooling-9

ALIGNMENT TOOLS  1-1/4” AND 3-1/2” STATION ALIGNMENT PACKAGE COMPRISES: A 1-1/4” Station Upper Alignment Tool 1-1/4” Station Lower Alignment Tool 3-1/2” Station Upper Alignment Tool 3-1/2” Station Lower Alignment Tool PUNCH AND DIE ADAPTERS  1-1/4” AND 3-1/2” STATION Mate manufactures a comprehensive range of adapters to allow 1-1/4” tooling to be used in 3-1/2” stations in a variety of Strippit Style Tooled punch presses. Machine Style Station Configuration Upper Adapter Assembly Lower Adapter Assembly Strippit Style* Upforming Auto-Index includes all punch presses that are configured to accept...

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MATE XCEL™ TOOLING SYSTEM  1-1/4” STATION Introducing the Mate Xcel™ Tooling System for 1-1/4” Thin Turret Stations. Mate Xcel is a high performance tooling system with features designed to reduce set-up time, improve piece part quality and maximize productivity. MATE XCEL™ Features include: MATE XCEL™ CANISTER ASSEMBLY • Quick punch length adjustment without disassembly for rapid tool change and maximum productivity. • Push button mechanism allows punch length adjustment in 0.008(0.20) increments for quick and precise tool set-up. • Superior engagement between canister and guide to prevent length...

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MATE XCEL™ TOOLING SYSTEM  1-1/4” STATION Upper Assembly Punch Round MATE XCEL™ (Includes canister, punch and stripper) Stripper Round Hardware Slug Free® Die Shim Pack Medium India Oil Stone STANDARD SHAPES (NUMBERING INDICATES SHAPE CODE): rectangle hexagon octagon single“D” double “D” triangle © Mate Precision Technologies | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.