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Premia Sharpening System

Premia Sharpening System

Premia Sharpening System

Product catalog summary
Overview: The Premia Sharpening System by Mate Precision Technologies is designed for maintaining punch press tooling systems. It features a user-friendly touch screen interface, a powerful motor, and compatibility with various tooling styles, ensuring optimal tool condition and extended tool life.
Innovation: The system includes a touch-screen interface supporting multiple languages, data tracking for maintenance, a solid-surface CBN grinding wheel, and an innovative coolant flow design. It also features a dual-stage filtering process with proprietary MSR™ technology for extended maintenance intervals.
Operation: The system allows for unsupervised operation with a simple "Start Grinding" button. It includes light signals for cycle completion and the ability to store multiple programs for consistent operation. The motor is powerful enough to handle large tools.
Flexibility: The system offers three standard programs and two customizable ones, with a full manual mode for unique situations. It accommodates various tooling styles and allows for fine adjustments in grind depth and removal rate. The angular table adjustment supports optimal punching efficiency.
Convenience: Features include a status report screen, storage drawers, a mobile coolant tank, and a hand sprayer for cleaning. The system is designed for easy maintenance and operation.
Safety: The work area is fully enclosed, with a door interlock and containment of abrasive mist to ensure safety and cleanliness. The system is CE and QPS certified.
Tool Installation: Tools are mounted in a universal fixture that provides precise location and support. The system is compatible with a wide range of punch press tooling styles.
Programming: Users can select from preset and custom programs, with controls for feed depth, speed, and spark-out time. The system includes a graduated angle plate for easy grinding of various shear types.
Warranty: The system is warranted for 12 months, covering repairs for defects in materials or workmanship, excluding normal maintenance items and damage from misuse or alterations.
Technical Specifications: The system weighs 660 lbs, with a grinding wheel diameter of 7.874 inches and a motor power of 3.3kW. It operates at noise levels below 67 dB(A) and includes a dual-stage filtration system.
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Catalog excerpts

Premia Sharpening System-1

SHARPENING PREMIA™ Premia Sharpening System FOR USE WITH ALL MAJOR PUNCH PRESS TOOLING SYSTEMS

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Premia Sharpening System-2

MATE PREMIA™ MATE PREMIA™ SHARPENING SYSTEM Proper tooling maintenance is critical to produce high quality parts, increase machine uptime and extend tool life. Mate’s Premia Sharpening System ensures the proper result for every sharpening operation. With Premia’s easy-to-use touch screen interface, powerful high-output motor and ability to accept any tooling style, keeping your tooling in optimal condition has never been easier! Innovation ● Touch-screen interface simplifies all set-up and maintenance operations. Supports multiple languages and units of measure. Easily updateable software via...

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Premia Sharpening System-3

MATE PREMIA™ SHARPENING SYSTEM TOUCH SCREEN CONTROL PANEL Step 1 – Install • nstall tool into universal grinding fixture. I Step 2 – Enter • nter the amount you want to remove. E Step 3 – Select • elect from one of three pre-set programs, S or create two custom programs. Step 4 – Start • ress “Start Grinding” for automatic P operation! A wide variety of punch press tooling systems are fully compatible with the Premia Sharpening System. Premia even sharpens complicated whisper shears on Trumpf-style punches. Small diameter punches can be ground without breakage. Large station dies can be sharpened...

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Premia Sharpening System-4

MATE PREMIA™ MATE PREMIA™ SHARPENING SYSTEM Tool Installation: Mount the tool into Premia’s Universal Fixture. The fixture locates the tool precisely and provides rigid support for the tool during operation. The Premia Sharpening System includes a graduated angle plate that allows a shear (rooftop, whisper, or one-way) to be ground on to punches easily. Simply tilt the plate and use the graduated cam to select the appropriate angle up to 12°. The Premia Sharpening System accommodates a full range of punch press tool styles: ● Thick Turret ● Trumpf style ● Murata Wiedemann ● Multi Tool ● Thin...

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Premia Sharpening System-5

MATE PREMIA™ SHARPENING SYSTEM The indicator light on the top of the Premia flashes during operation and stops upon completion of a program. Dual Stage Coolant Filtration Extends Coolant Life ● Stage 1 uses Mate’s proprietary MSRTM (Magnetic Swarf Retention) technology ○ Magnetic system captures up to 80% of sharpening swarf before it reaches stage 2 ● Stage 2 ○ Replaceable filter helps trap remaining swarf ● MSR tray is easily removed for cleaning and maintenance The Coolant Sprayer allows the part to be rinsed prior to its removal from the machine, and easy cleaning of the fixture and work...

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Premia Sharpening System-6

TOOLING SYSTEM COMPATIBILITY Premia Sharpening System is designed for use with all popular punch press tooling systems. Thick Turret Thin Turret Trumpf Style Salvagnini, MultiTool, Other NEXT™ Size 40 Size 76 QuickLock™ Size 1 Size 2 Standard Style Size 0-A Size 0-B Size 1 Size 1-X Size 2 Size 3 Varitool 6 Station 8 Station 12 Station MTG™ 3 Station 8 Station Multitool 3 Station 4 Station 6 Station 5 Station 10 Station MATE PREMIA™ Salvagnini Type II 33mm Type III 60mm Type III 70x90mm Type III 90x90mm PREMIA SHARPENING SYSTEM – WARRANTY AND COVERAGE: Each Premia Sharpening System (“machine”)...

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Premia Sharpening System-7

TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Net weight MATE PREMIA™ GRINDING WHEEL: Grinding wheel diameter Grinding wheel type Rotary Table Diameter Maximum grind height Shear angle capability Minimum Punch Diameter Maximum Tool Diameter Noise level GRINDING MOTOR: (*machine adjusts to power supply within specified Power range below) COOLANT SYSTEM: Coolant pump power Coolant pump flow rate 13 gallons (50 liters) per minute minimum Coolant reservoir capacity Machine height Machine width Machine depth Dual stage filtration system: featuring MSRTM technology Separator tray, basket filter...

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Premia Sharpening System-8

SHARPENING LASER PREMIA™ MATE PRECISION TECHNOLOGIES GLOBAL COVERAGE WORLDWIDE HEADQUARTERS: 1295 Lund Boulevard, Anoka, Minnesota 55303 USA Tel +1.763.421.0230 mate.com [email protected] Copyright © Mate Precision Technologies Inc. All Rights Reserved. All trademarks and trade names are the property of their respective owners.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.