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Masterduct Product Guide

Masterduct Product Guide
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Masterduct Product Guide

Product catalog summary
About Masterduct
Masterduct, a part of the Masterflex Group, specializes in high-tech spiral hoses and connection systems. With over 25 years of experience, they provide customized solutions using advanced materials, ensuring high quality and compliance with international standards. Their products are recognized for durability and safety under extreme conditions.
Key Industries & Applications
Masterduct serves industries such as plastics, chemical, textile, material handling, vacuum, computer, concrete, sewer, mining, agriculture, glass manufacturing, oil and gas, and general manufacturing. Their hoses are used for dust collection, material handling, and exhaust fume extraction.
Product Specifications
Masterduct offers various hoses including:
  • Dust Collection & Material Handling Hoses: Sizes 2” to 16”, transparent, antistatic, flame-resistant, FDA compliant, suitable for abrasive solids, liquids, and gases.
  • Flame Resistant Hoses: Used in woodworking and exhaustion plants.
  • Microbe Resistant Hoses: Suitable for landscape and agricultural industries.
  • Exhaust/Intake Gas Hoses: Used in automotive, aircraft, military, marine, and steel manufacturing industries.
Product Features
Masterduct hoses are designed for high performance with features such as antistatic properties, flame resistance, FDA compliance, high flexibility, and smooth interior for optimal flow.
Installation & Connections
Comprehensive installation and connection solutions are provided to ensure reliable and efficient performance of hose systems.
Quality Assurance
Emphasizing quality through German engineering, Masterduct ensures products meet international standards while maintaining environmental sustainability through resource-conserving processes.
Specifications
  • Master-PUR HH-X: Ultra heavyweight, antistatic, flame-resistant, FDA compliant, smooth inside for optimum flow. Available in ID 2” to 6.4”, temperature range -22°F to +195°F, intermittent to +260°F.
  • Master-PUR STEP: Crush-resistant, antistatic, flame-resistant, highly flexible. Available in ID 2” to 16”, temperature range -60°F to +275°F, intermittent to +300°F.
  • Master-TPR PLUS: Lightweight, good chemical resistance, smooth inside. Available in ID 1.5” to 8”, temperature range -22°F to +250°F, intermittent to +300°F.
  • Master-PUR H HT 250: Higher temperature resistance, medium weight, antistatic. Available in ID 1.5” to 16”, temperature range -22°F to +195°F, intermittent to +260°F.
  • Master-PUR H-F-SS: Heavyweight, antistatic, flame-resistant, FDA compliant. Available in ID 2” to 16”, temperature range -22°F to +195°F, intermittent to +260°F.
Applications
  • Suction and transport of abrasive solids, liquids, and gases.
  • Use in food and pharmaceutical industries, clean room applications, and for handling small particle dusts and powders.
  • Suitable for air-conditioning, ventilation systems, and robotic arm covers.
  • Special hoses for welding fumes extraction and other industrial applications.
Recommendations
  • Hoses used near maximum temperature should be part of a properly designed fan system to avoid damage.
  • Consult local representatives for more details on specific applications and safety measures.
Specifications
  • Temperature Range: Hoses are available for temperatures ranging from -290°F to +2370°F, with intermittent capabilities extending beyond these ranges.
  • Material and Coating: Hoses are made from materials like Neoprene, Silicone, PTFE, and Viton, each offering specific benefits such as chemical resistance, flexibility, and durability.
  • Diameter (ID): Hoses are available in various diameters, typically ranging from 1” to 36”.
  • Color Coding: Hoses are color-coded for easy identification, with colors like black, red, silver-gray, and orange.
Applications
  • Exhaust Gas Extraction: Hoses are used for extracting exhaust fumes from combustion engines, suitable for temperatures up to +570°F and beyond for specific models.
  • Air Conveyance: Suitable for hot and cold air transport in industries like automotive and machine manufacturing.
  • Chemical Industry: Hoses are designed for the suction and transport of aggressive gases and fine-particled media, offering excellent chemical resistance.
  • Specialized Uses: Includes applications in defense systems, aircraft manufacturing, and high-performance engine test-benches.
Recommendations
  • Hoses used near maximum temperatures should be integrated into a properly designed fan system to prevent damage.
  • Consult local representatives for specific applications and to ensure optimal hose selection and usage.
Key Products
  • Master-Clip NEOPRENE: Suitable for temperatures up to +300°F, used in automotive and welding industries.
  • Carflex 570: Designed for exhaust gas temperatures up to +570°F, used in engine and machine manufacturing.
  • Master-Clip SILICONE: Offers a temperature range up to +570°F, used in various manufacturing sectors.
  • Master-Clip HT Series: Includes hoses like HT 750, HT 1000, and HT 1500, designed for extremely high temperatures up to +1500°F.
Specifications
1. Temperature Ranges: Various hoses and ducts are specified with temperature ranges from -60°F to +2000°F, depending on the material and application.
2. Material Properties: Includes flame resistance, water repellency, flexibility, and chemical resistance.
3. Dimensions: Available in various diameters and lengths, with options for custom sizes.
Applications
1. Air Conditioning and Ventilation: Hoses and ducts are used for air supply, extraction, and sound attenuation.
2. High Temperature Conveyance: Specialty hoses are designed for vehicle exhaust systems and engine testing.
3. Pneumatic Systems: Tubing and profiles are used for compressed air, vacuum, and hydraulic systems.
Procedures and Recommendations
1. Installation: Includes guidelines for using clamps and connectors for secure hose connections.
2. Maintenance: Regular inspection and testing are recommended to ensure product performance.
3. Custom Orders: Special orders and non-standard sizes may incur additional fees and lead times.
Standards and Compliance
1. Quality Assurance: Products are manufactured under ISO 9001 and ISO 13485 quality control systems.
2. Environmental and Energy Management: Compliance with DIN EN ISO 14001 and DIN EN ISO 50001 standards.
Terms and Conditions
1. Pricing: Subject to change without notice, with additional fees for non-standard lengths and diameters.
2. Returns and Cancellations: Specific conditions apply, including restocking fees and non-returnable items.
3. Warranty: Limited warranty with no coverage for wear and tear or suitability for specific applications.
Key Data from Charts
1. Chemical Resistance: A chart provides ratings for various materials against different chemicals, indicating levels of resistance from excellent to not resistant.
Chemical Resistance Chart
This document provides a chemical resistance chart for various materials against different chemicals. The resistance is categorized as follows: 1 (Excellent Resistance), 2 (Good Resistance), 3 (Moderate Resistance), and X (Not Resistant). The chart includes chemicals such as Oleum, Ozone, Paraffin, and many others, with their resistance ratings across different materials like PUR, Silicone, Viton, PVC, etc.
Contact Information
The document lists contact details for Masterflex and its subsidiaries worldwide, including locations in China, Asia-Pacific, Germany, France, Czech Republic, Sweden, United Kingdom, USA, and Brazil. Each entry provides the address, telephone number, fax number, and website for the respective location.
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Catalog excerpts

Masterduct Product Guide-1

Masterduct Product Guide High-Tech Hoses & Connection Systems Connecting Values

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Masterduct Product Guide-2

Five good reasons why you should be a Masterduct customer About Masterduct As part of the globally operating corporate group, The Masterflex Group, Masterduct specializes in solving complex connection challenges. We have over 25 years worth of experience in the development, manufacturing and processing of high-tech spiral hoses. Our in-depth material and technological expertise help us turn the most sophisticated high-performance plastics into real products, which set international standards. Our core values determine our work philosophy and connect us directly with the whole group. Masterduct...

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Masterduct Product Guide-3

Dust Collection & Material Handling Hoses 6 Food & Pharmaceutical Hoses 9 Antistatic & Electrically Conductive Hoses 11 Air-Conditioning, Ventilation & Welding Fumes Hoses 13 Exhaust Fume Hoses 16 Pneumatic Tubing & Profiles 24 Master-Lock Metal Duct 25 MASTERDUCT Terms & Conditions 28 Chemical Resistance Chart 30

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Masterduct Product Guide-4

Key Industries & ApplicationsSuction and Transport Hoses • Plastics Industry: granules transport, air ducting, granule suction • Chemical Industry: delivery of chemicals, air ducting, chemical suction • Textile Industry: equipment hoses • Material Handling: bulk material conveyors • Vacuum Industry: vacuum cleaners, vacuum conduits • Computer Industry: clean rooms • Concrete Industry: sand and gravel suction, concrete pouring • Sewer and Waste Industry: dust removal, air duct cleaning, street sweepers, suction equipment • Mining Industry: gravel and rock suction, breathing hoses, rock quarries...

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Masterduct Product Guide-6

Abrasion-resistant dust collection & material handling hoses Master-PUR SL-F PU Suction & Transport Hose, super lightweight, antistatic, R0 < 109, flame-resistant, highly flexible, hose wall conforms to FDA, smooth inside for optimum flow Applications • Suction/transport of abrasive solids, paper fibers, granules, liquids, gases, rough-grained media with a high flow-rate, e.g. wood shavings & dust • Wet/dry process conveyance • Food grade • Pharmaceutical industry Color: transparent Standard length: to 25’ Wall thickness between spirals: .020” Temperature Range -22°F to +195°F Intermittent to...

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Masterduct Product Guide-7

Master-PUR HH-F PU Suction & Transport Hose, ultra heavyweight, resistant, high vacuum and pressure rating, somewhat flexible, hose wall conforms conforms to FDA food contact Applications • Suction/tianspoit of abrasive solids, papei fibers, granules, liquids, gases, rough-grained media with a high flow-rate, e.g. wood shavings & dust • Wet/dry process conveyance • Food grade • Pharmaceutical industry Use with Worm Gear Clamp. Color: transparent Standard length: to 25' Wall thickness between spirals: ,078” Temperature Range -22°F to +195°F Intermittent to +260°F Master-PUR L-X Smoother-Inside!...

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Masterduct Product Guide-8

Master-PUR STEP PU Film hose, antistatic, R0 < 109, flame-resistant, crush-resistant, hose wall conforms to FDA, highly flexible Applications • Suction & transport of abrasive solids, liquids and gases • Ideal for floor-level areas where conventional hoses are subjected to rough conditions and can be permanently deformed • Wood processing • Protective hose Color: hose wall clear with blue spiral Wire: copper or stainless steel Standard length: to 25’ Temperature Range -22°F to +195°F Intermittent to +260°F Master-TPR PLUS Suction & Transport Hose made with a thermoplastic elastomer reinforced...

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Masterduct Product Guide-9

Food & Pharmaceutical Hoses Hoses made from Polyester-Polyurethane and conform to FDA food contact, for almost any application in the Food & Pharmaceutical industriesMaster-PUR SL-F-SS antistatic conforms to FDA food contact PU Suction & Transport Hose with stainless steel helix, super lightweight, antistatic, R0 < 109, flame-resistant, hose wall conforms to FDA, highly flexible, smooth inside for optimum flow Applications • Food industry • Pharmaceutical industry • Suction/transport hose for abrasive materials • Clean room applications • Gaseous and liquid media • Transport of small particle...

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Masterduct Product Guide-10

Master-PUR HH-F-SS PU Suction & Transport Hose with stainless steel helix, ultra heavyweight, antistatic, R0 < 109, flame-resistant, hose wall conforms to FDA, somewhat flexible, smooth inside for optimum flow antistatic flame-resistant conforms to FDA food contact Applications • Food industry • Pharmaceutical industry • Suction/transport hose for abrasive materials • Clean room applications • Gaseous and liquid media • Transport of small particle dusts and powders • Wet/dry process conveyance • Stainless steel requirements Color: transparent Standard length: to 10’ Master-Clip PTFE-FG-SS Suction...

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Masterduct Product Guide-11

Antistatic &Electrically Conductive Hoses For preventing danger of ignition through electrostatic charges Master-PUR SL-F-EC PU Suction & Transport Hose, super lightweight, R0 < 104, highly abrasion-resistant, improved pressure and vacuum characteristics, highly flexible, smooth inside for optimum flow Applications • Suction/extraction of paper & textile fibers • Suction/transport of abrasive solids, liquids, gases and particles with high flow volume • Protective hose against mechanical wear • Special hose for industrial vacuum cleaners • Danger zones, which require electrically conductive hoses...

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Masterduct Product Guide-12

Applications • For greater safety requirements • Air-conditioning & ventilation systems • Extractor units Color: gray Master-Clip VINYL ECApplications • Danger zones, which require electrically conductive hoses • Suction & conveyance of aggressive media, explosive gases & fumes • Air supply & extraction in explosion-protected areas • For greater mechanical demands • Extractor units Color: black Temperature Range Master-Clip PTFE S-EC Suction & Blower Hose for corrosive media up to +480°F, electroconductive, R0 < 106 Applications • Danger zones, which require electrically conductive hoses • Suction...

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