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Product Catalogue
Masterflex is a global leader in high-tech hose systems, specializing in complex connection challenges with over 25 years of experience. They focus on developing high-performance plastic products that meet international standards, offering both customized solutions and stock products.
Masterflex emphasizes high-quality products that withstand extreme conditions, ensuring durability and safety. They are committed to continuous improvement and innovation, driven by German engineering expertise and a focus on sustainability.
- Hoses/Ducting with Clip Profile Spiral: Robust and flexible, with a wide range of material options and excellent compressibility.
- Profile-Extruded Hoses: Lightweight to heavy-duty, with smooth inner linings for aerodynamic efficiency.
- Film/Foil/Fabric Hoses: Offer flexibility and cost-efficient stock management.
- Spiral Hoses with Seamless Plastic Outer Coating: Known for their seamless coating and flexibility, suitable for small diameter applications.
- Single/Multi-Layered Spiral Hoses: Made from vulcanized fabric strips, offering smooth inner linings and good pressure resistance.
- templine® Heated Hoses: Electrically heated hoses for consistent heat distribution, enhancing energy efficiency and flexibility.
Masterflex hoses are used in various industries, including woodworking, food and pharmaceuticals, chemical transport, and high-temperature applications. They offer solutions for abrasion resistance, microbe resistance, and electroconductivity.
Masterflex provides a range of installation and connection options, including clamps and connectors made from plastic and metal, ensuring secure and efficient hose connections.
Masterflex stands out for its commitment to quality, innovation, and customer satisfaction, providing reliable and efficient hose solutions worldwide.
The document provides detailed specifications and applications for various types of hoses, including suction and transport hoses made from PVC/EVA, microbe and hydrolysis-resistant hoses, and others. It includes information on materials, applications, properties, and temperature ranges, as well as specific data for different hose models.
The hoses are constructed with a spiral made of spring steel wire and a wall made of pure polyester polyurethane, which is more abrasion-resistant compared to polyether polyurethane. The wall thickness varies between 1.4 mm to 3.5 mm depending on the hose type and application.
These hoses are suitable for a wide range of applications including the suction of coarse-grained media, granulate transport, oil mist extraction, and the transport of abrasive solids, gaseous, and liquid media. They are also used in industrial vacuum cleaners and for the transport of chips, shavings, and paper fibers.
Key properties include being hardly inflammable, having small bending radii, medium duty, microbe resistance, good flexibility, and permanent antistatic properties with a surface resistance of less than 109 Ohm. They are approved according to TRGS 727 and ATEX 2014/34 EU standards.
The hoses offer increased pressure and vacuum resistance, are halogen and plasticizer-free, and provide optimum flow characteristics. They are highly abrasion-resistant, have good resistance to chemicals, oil, and fuel, and exhibit high tensile strength. They also have good UV and ozone resistance.
The operational temperature range for these hoses is from -40°C to +90°C, with peaks up to +125°C.
The document includes detailed tables listing the nominal diameter (DN), operational pressure, vacuum pressure, bend radius, outer diameter, weight per meter, article number, and maximum production length for each hose type. These specifications are crucial for selecting the appropriate hose for specific industrial applications.
The hoses are available in various lengths, sizes, and colors upon request, and can be customized with prints. They also come with various connectors and clamps for easy installation and use.
- Spiral: Anti-rust spring steel wire (material no. 1.4310).
- Wall: Pure polyether polyurethane, food-grade (FDA), with non-migratory permanent antistatic agent.
- Wall thickness between spirals: Approx. 0.7 mm to 1.4 mm depending on the product.
- Food Industry
- Pharmaceutical Industry
- Chemicals Industry
- Available on request in various lengths, sizes, and colors, with optional printing.
- -40°C to +90°C, with peaks up to +125°C.
- Conforms to EU guidelines EU 10/2011 and FDA regulations 21 CFR § 177.1680 and 21 CFR § 177.2600.
- Permanently antistatic with surface resistance RO < 109 Ohm.
- Approved according to TRGS 727 and ATEX 2014/34 EU.
- Light-duty to medium-duty, very flexible, with small bending radii.
- Abrasion-resistant, mostly smooth inner lining, odourless/tasteless.
- Microbe and hydrolysis-resistant, halogen and plasticizer-free.
- Good chemical, UV, and ozone resistance, high tensile strength.
- Various diameters available with specific operational pressure, vacuum, bend radius, outer diameter, and weight per meter.
- All data refers to a medium and ambient temperature of +20°C.
- Combiflex PU connectors and clamps available for food applications.
- Article numbers have been updated and can be found in the online product data sheets.
1. Electrostatic Safety: Wire-reinforced hoses can be used for low conductivity gases and non-combustible dusts if certain resistance and installation criteria are met. Non-chargeable and electroconductive hoses offer increased safety, requiring earthed connections.
2. Measurement Method: Surface resistance is determined using standards like DIN IEC 60093 and DIN EN ISO 8031 for rubber/plastic hoses.
1. Polyurethane Hoses: Master-PUR Food hoses comply with EU regulations (1935/2004, 10/2011) and US FDA standards (21 CFR § 177.2600).
2. Antistatic Polyurethane Hoses: These hoses meet EU and US standards, with specific monomers and additives listed in relevant directives.
3. Connection Elements: Master-GS Food connecting elements comply with EU regulations and have been independently tested.
1. Abrasion: Surface alteration due to mechanical strain.
2. Additives: Non-polymer constituents in synthetic mixtures.
3. Ageing: Deterioration due to chemical and physical processes.
4. Elasticity and Flexibility: Material's ability to revert to original shape and energy required to bend.
5. Gas Permeability: Passage of gas through a material, measured by permeation coefficient.
6. UV and Ozone Resistance: Polyurethanes generally resist UV and ozone, though prolonged exposure can cause brittleness.
1. Pressure & Vacuum: DIN EN ISO 1402 for hydrostatic tests.
2. Electroconductivity: DIN EN ISO 8031 for determining electrical resistance and conductivity.
This section outlines various standards for testing the properties of textiles, elastomers, plastics, and other materials. Key standards include DIN 4102-1 for fire resistance, DIN EN ISO 6941 for burning behavior of textiles, and DIN ISO 4649 for abrasion resistance of elastomers. Mechanical tests such as hardness testing (DIN 53505) and tear resistance (DIN 53504) are also covered.
The document provides conversion tables for various units including powers of ten, pressure, temperature, length, volume flow rates, and weights. These tables facilitate the conversion between different measurement systems, such as converting meters to inches or Celsius to Fahrenheit.
The CE mark indicates compliance with EU directives. Masterflex hoses are not subject to mandatory CE marking as they are not considered machinery or safety components. However, Masterflex can provide data safety sheets and works certificates upon request. The company is certified under DIN EN ISO 9001, ensuring high product quality.
A detailed table lists the chemical resistance of various materials like PUR-Ester, Silicone, and PVC against different chemicals. Ratings range from excellent resistance (1) to non-resistant (x), providing guidance on material selection based on chemical exposure.
Catalog excerpts
Technical Hoses & Connection Systems
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Connecting Values
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Masterflex – your partner for High-Tech Hose Systems Five good reasons for choosing Masterflex About MASTERFLEX As a globally operating corporate group, Masterflex specialises in solving complex connection challenges. We can now boast over 25 years worth of experience in the development, manufacturing and processing of high-tech spiral hoses. Our in-depth material and technological expertise helps us turn the most sophisticated high performance plastics into real products, which set international standards. Our core values determine our work philosophy and connect us directly with the whole group....
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I^FLEIMA-PLASTIC r^MASTEROUCT fi^AP We make it possible for you We are as flexible as the very materials we use. We tackle any challenge, because extraordinary tasks require extraordinary solutions. And that's exactly what we offer. With our in-depth specialist know-how, we develop customized product solutions for your specific application situation. You need a product quickly, require an unusual combination of materials or a delivery "just in time"? With our quick reactions and delivery times, we're the perfect partner for you: Because in our business, reliable connections mean much more. We‘re...
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Flexible, pipe-shaped connections for transporting solid, liquid or gaseous media. Hoses/Ducting with Clip Profile Spiral All Master-Clip hoses belong in this category, as well as the hose types Carflex 200 and Carflex 300. Construction Robust, tension-resistant connection of the inner hose material and the outer profile helix using the special "Clip" method. Advantages This method offers an extremely wide range of options for the universal processing and combination of almost any hose materials. • External wear protection via outer clip-profile helix (Clip) • Excellent flexibility • Smallest...
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Film/Foil/Fabric Hoses with Embedded Helix This construction design is applied for the Flamex B-F se, Master-PUR L-F Food and Master-PE L-F EL hose types. Construction Strips of film, foil or fabric - spiral-shaped with welded overlaps and an embedded profile made from spring steel wire. Advantages Variable production options for spiral hoses made from a wide range of materials including strips of film, foil or fabric. • highly flexible • smallest bending radius • cost-efficient stock management and reduced transport costs thanks to compressed size with net packaging • production diameters available...
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Single/Multi-Layered Spiral Hoses made from Vulcanised Fabric Strips This construction design encompasses the hose types Master-NEO 1, Master-NEO 2, Master-SIL 1, Master-SIL 2, Master-SIL HD-Food and Master-SIL SD-Food. Construction Vulcanised fabric strips wound with overlaps onto an inner, free-floating or embedded helix made from spring steel wire and an additional external fibreglass fixation for the hose types NEO 1/2 and SIL 1/2. Advantages • smooth inner lining • flexible • small bending radius • good pressure-resistance • production diameters available from DN 13 bis DN 305 templine®...
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Contents Abrasion-Resistant Suction & Transport PU Hoses / Hardly Inflammable Hoses 12 Suction & Transport Hoses made from PVC/EVA 48 Microbe & Hydrolysis-Resistant Hoses 64 Food & Pharmaceutical Hoses 80 Permanently antistatic & Electroconductive Hoses 112 Klimaschlauche, Luftungsschlauche und SchweiBrauchschlauche 144 Electrically Heated Hoses (templine®) 266 PU-Lined Pipes & Pipe-Bends 280 Installation & Connections Clamps 288 Installation & Connections Plastic Connectors 312 Installation & Connections Metal Connectors 354
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Abrasion-Resistant Suction & Transport Hoses made from PU / Hardly Inflammable Hoses Suction and transport hoses made from polyurethane, especially suitable for transporting abrasive media and applications in the woodworking industry, excellent durability
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Abrasion-Resistant Suction & Transport Hoses made from PU / Hardly Inflammable Hoses Material © spiral: spring steel wire © wall: pure polyester polyurethane (acc. to DIN ISO 4649 more abrasion-resistant in comparison to polyether polyurethane) © wall thickness between spirals approx. 0.5 mm Applications • hardly inflammable transport hose for abrasive solids •wood processing machines •shavings extractions in wood processing •protective hose against mechanical wear Available on request •available on request in other lengths, sizes and colours, with print. Properties • hardly inflammable acc....
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Please note the changed article numbers. The new article numbers can be found in the online product data sheets. MASTERFLEX - May 2017 -
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Abrasion-Resistant Suction & Transport Hoses made from PU / Hardly Inflammable Hoses Material © spiral: reinforced spring steel wire © wall: pure polyester polyurethane (acc. to DIN ISO 4649 more abrasion-resistant in comparison to polyether polyurethane) © wall thickness between spirals approx. 0.5 mm Applications • hardly inflammable transport hose for abrasive solids •wood processing machines •extractor units with greater suction performance •protective hose against mechanical wear • chip suction/extraction with CNC controlled processing machines Available on request •available on request...
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All data refers to a medium and ambient temperature of +20 °C. * Refers to the inner hose lining Subject to technical changes and colour deviations. Please note the changed article numbers. The new article numbers can be found in the online product data sheets. Heat-Shrink Cuff Hose Reducer, symmetrical Hose Connector Master-Grip Quick-Fix Clamp Master-Grip Hose Clamp, screwable
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Abrasion-Resistant Suction & Transport Hoses made from PU / Hardly Inflammable Hoses Material © spiral: spring steel wire © wall: pure polyester polyurethane with flame-retardent additives (acc. to DIN ISO 4649 more abrasion-resistant than polyether polyurethane) © wall thickness between spirals approx. 0.7 mm Applications • hardly inflammable transport hose for abrasive solids •wood processing machines •shavings extractions in wood processing •protective hose against mechanical wear Available on request •available on request in other lengths, sizes and colours, with print. Properties • hardly...
Open the catalog to page 19All Masterduct Brasil catalogs and technical brochures
Masterduct Product Guide32 Pages
Food and Pharmaceutical Industry48 Pages
Agricultural Industry8 Pages
Plastic Industry32 Pages
Product Guide49 Pages
