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SOLID CARBIDE ROUTER TOOLING

SOLID CARBIDE ROUTER TOOLING
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SOLID CARBIDE ROUTER TOOLING

Product catalog summary
Overview: Mastercut Tool Corp. is a prominent manufacturer of carbide cutting tools, with over 30 years of experience. The company is ISO 9001:2015 certified and produces a variety of routers for materials such as wood, plastic, and fiberglass, all manufactured in Florida using advanced technology.
Product Offerings: Mastercut provides a comprehensive catalog of rotary cutting tools, including fractional and metric rotary carbide tooling, solid carbide routers, and custom tools. They also offer reconditioning services.
Technological Advancements: The company has developed the MAP (Mastercut’s Automated Production) system and offers tools with advanced coatings like PowerA, PowerDLC, PowerT, PowerZ, and PowerN, which improve tool performance through increased hardness and better chip evacuation.
Historical Milestones: Significant milestones include the introduction of CNC machines in 1989, ISO certifications in 2003, 2009, and 2018, and the development of nano coatings and Pro+ performance tools in 2013. The company has expanded its facilities in the USA and Europe.
Product Specifications: The document details various router types, including single, two, three, and four flute routers, with specifications such as dimensions, part IDs, and recommended applications.
Composite Chip Load Specifications: This section provides detailed specifications for chip loads in composite materials, including diameter measurements and chip load ranges, with formulas for calculating RPM, feed rate, and chip load.
Hard Plastics and Solid Surface Chip Load Specifications: Specifications for chip loads in hard plastics and solid surfaces are outlined, with series numbers and page references for further details.
Aluminum Chip Load Specifications: This section details chip load specifications for aluminum, including series numbers and page references.
Coatings: Descriptions of different coatings available for cutting tools, including PowerT (TiN), PowerC (TiCN), PowerA (AlTiN), PowerZ (ZrN), PowerN (nACo), PowerNR (nACRo), and PowerDLC, with details on color, Vickers hardness, and suitable applications.
Ordering and Terms: Information on placing orders, including minimum order requirements, payment terms, freight details, and return policies, along with contact information for Mastercut Tool Corp.'s main and European offices.
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Catalog excerpts

SOLID CARBIDE ROUTER TOOLING-1

SOLID CARBIDE ROUTER TOOLING ROUTERS FOR WOOD, PLASTIC, AND FIBERGLASS

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SOLID CARBIDE ROUTER TOOLING-2

Orlando Clearwater Safety Harbor, Florida Safety Harbor Tampa Please contact us for our Rotary Cutting Tools Catalog, with our full line of metalworking products Rotary Cutting Tools catalog is available in metric in the following languages: Chinese

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SOLID CARBIDE ROUTER TOOLING-3

Incorporated in Safety Harbor, Florida Form grinding and brazing operations are added Company builds its first machine for manufacturing burs First CNC machine is purchased to help with quality and growth Production of endmills commences 5 and 6 axis CNC machines purchased for volume production of burs, endmills and drills Laser marking introduced; laser inspection systems implemented Cell concept introduced in a new facility for greater production and quality control Production of spiral router bits, drills, and reamers commences ISO 9001:2000 certification achieved; first coating machine purchased...

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SOLID CARBIDE ROUTER TOOLING-4

Legend The cube icons shown below indicate the preferred application for each tool group. You will find them displayed in header of each part listing. General Wood Products Soft Wood Products Hard Wood Products Soft Plastics Phenolics and Hard Plastics Solid Surface Composites & Laminates Table of Contents About Us About Us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Single Flute Routers Single Flute 'O' Flute Xtreme Upcut (Crescent End) . . . . . . . . . . . 8 Single Flute ‘O’ Flute Xtreme Downcut (Crescent End) . . . . . ....

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SOLID CARBIDE ROUTER TOOLING-5

Table of Contents Single Flute Routers - Cont. Single Flute Veining Bit (Endmill End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Single Flute Compression Spiral (Endmill End). . . . . . . . . . . . . . . . . . . . . . . 18 Single Flute Ball Compression Spiral (Endmill End). . . . . . . . . . . . . . . . . . . 19 Single Flute Mortise Compression (Endmill End) . . . . . . . . . . . . . . . . . . . . . 20 Two Flute Straight Cut (Endmill End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Two Flute Routers Two Flute Straight Cut (Plunge Fishtail End). . ....

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SOLID CARBIDE ROUTER TOOLING-6

Table of Contents Two Flute Routers - Cont. High Impact Two Flute Upcut Spiral Chipbreaker (Endmill End) . . . . . . . 36 High Impact Two Flute Downcut Spiral Chipbreaker (Endmill End) . . . . 36 Two Flute Compression (Endmill End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Two Flute Mortise Compression (Endmill End) . . . . . . . . . . . . . . . . . . . . . . . 38 Two Flute Chipbreaker Compression (Endmill End). . . . . . . . . . . . . . . . . . . 39 Two Flute Ball Round Bottom (3° Slow Helix, Ball End) . . . . . . . . . . . . . . . . . . 40 Two Flute Straight Rout and...

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SOLID CARBIDE ROUTER TOOLING-7

Table of Contents Three Flute Routers - Cont. Three Flute Downcut Phenolic (Endmill End). . . . . . . . . . . . . . . . . . . . . . . . . 54 Three Flute Compression (Endmill End). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Three Flute Mortise Compression (Endmill End). . . . . . . . . . . . . . . . . . . . . . 56 Four Flute Routers Four Flute Upcut Spiral (Endmill End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Four Flute Downcut Spiral (Endmill End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 High Velocity Four Flute Upcut Combination Spiral...

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SOLID CARBIDE ROUTER TOOLING-8

Single Upcut Flute ‘O’ Flute Xtreme Crescent End Finish-Top: Inferior Finish-Bottom: Excellent End Point Type: Crescent Helix Angle: 25° Soft Plastic, General Wood Hard Plastic, Aluminum Append -5 for PowerN or -4 for PowerZ Performance Coating to the Part ID Soft Plastic, General Wood Hard Plastic, Aluminum Append -5 for PowerN or -4 for PowerZ Performance Coating to the Part ID Our OFX line stands for ‘O’ Flute Xtreme and it’s a tool option that you should seriously consider. OFX routers combine premium submicron carbide, a quicker helix, and a highly polished flute that guarantees you a sharper...

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SOLID CARBIDE ROUTER TOOLING-9

Single Downcut Flute ‘O’ Flute Xtreme Crescent End Finish-Top: Excellent Finish-Bottom: Inferior End Point Type: Crescent Helix Angle: 25° Soft Plastic, General Wood Hard Plastic, Aluminum Append -5 for PowerN or -4 for PowerZ Performance Coating to the Part ID For even greater performance, specify PowerN coating • High nano-hardness increases hardness 2-1/2 times • An outstanding heat • Ultra thin coating helps retain a super sharp edge Soft Plastic, General Wood Hard Plastic, Aluminum Append -5 for PowerN or -4 for PowerZ Performance Coating to the Part ID Email: [email protected] www.mastercutto...

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SOLID CARBIDE ROUTER TOOLING-10

Single ‘V’ Flute Straight Cut Finish-Top: Good Finish-Bottom: Good End Point Type: Crescent Single ‘O’ Flute Straight Cut Crescent End Soft and Hard Plastics Part ID Finish-Top: Good Finish-Bottom: Good End Point Type:Crescent Soft and Hard Plastics Part ID

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SOLID CARBIDE ROUTER TOOLING-11

Single ‘V’ Flute Straight Cut Edge Rounding Crescent End L2 Finish-Top: Excellent Finish-Bottom: Excellent End Point Type: Crescent Helix Angle: 0° Small Diameter General Wood Part ID Single ‘O’ Flute Upcut Spiral Cut Edge Rounding Crescent End Finish-Top: Excellent Finish-Bottom: Excellent End Point Type: Crescent Helix Angle: 22° Small Diameter General Wood Part ID Email: [email protected] www.mastercutto

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SOLID CARBIDE ROUTER TOOLING-12

Single ‘O’ Flute Upcut Spiral Crescent End Finish-Top: Inferior Finish-Bottom: Excellent End Point Type: Crescent Helix Angle: 21° Soft Plastic - Solid Surface Hard Plastic -Solid Surface General Wood

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SOLID CARBIDE ROUTER TOOLING-13

Single ‘O’ Flute Upcut Spiral Crescent End Finish-Top: Inferior Finish-Bottom: Excellent End Point Type: Crescent Helix Angle: 21° Soft Plastic - Solid Surface Hard Plastic -Solid Surface General Wood Email: [email protected] www.mastercuttool.com

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SOLID CARBIDE ROUTER TOOLING-14

Single ‘O’ Flute Downcut Spiral Crescent End 21° Helix Finish-Top: Excellent Finish-Bottom: Inferior End Point Type: Crescent Helix Angle: 21° Soft Plastic - Solid Surface Hard Plastic -Solid Surface General Wood

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