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FRACTIONAL PRODUCT CATALOG

FRACTIONAL PRODUCT CATALOG
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FRACTIONAL PRODUCT CATALOG

Product catalog summary
Overview: This document provides comprehensive information on various cutting tools, including endmills, burs, drills, and reamers, focusing on their specifications, applications, and technical details. It covers different types of tools such as fiberglass routers, special application burs, and standard endmills.
Key Sections:
  • Fiberglass Routers: Discusses the use of materials like fiberglass, graphite composite, carbon fiber, and honeycomb in routers, emphasizing the importance of material selection for specific applications.
  • Special Application Burs: Provides details on tire burs and various bur sets, highlighting their use in materials such as cermet, titanium, non-ferrous metals, stainless steel, and steel.
  • Technical Information: Offers detailed technical data for endmills, HP routers, reamers, and drills, crucial for understanding tool performance and application.
  • Standard Endmills: Covers a range of endmills including square, ball, corner radius, and taper mills, detailing specifications like flute count, coating options, and material compatibility.
  • Quality and Coatings: Discusses quality processes and premier coatings used to enhance tool performance and longevity.
  • Customer Service: Highlights the company's commitment to customer needs, emphasizing fast service and collaboration to meet special requests.
Technical Highlights:
  • Carbide Blend: Mentions the use of a superior tungsten carbide blend (A-Gr-SiV) for consistent grain size, hardness, and toughness.
  • Endmill Specifications: Includes tables with specifications for various endmills, such as dimensions, flute count, and coating options.
  • Material Compatibility: Categorizes tools based on compatibility with different materials, ensuring users select the right tool for their needs.
Conclusion: The document serves as a comprehensive guide for selecting and understanding the use of various cutting tools, with a strong emphasis on technical specifications and material compatibility.
Additional Details:
  • Product Variants: Lists multiple product codes for each variant, indicating options with and without a flat, and corner radius options ranging from .015 to .125 inches.
  • Key Features: High-performance carbide material, variable helix design for faster speeds and feeds, quiet operation, and MAP certified quality.
  • Applications: Suitable for high-performance machining applications, offering versatility in handling various materials and providing quick ship options for urgent requirements.
  • Quality Standards: Mastercut Tool Corp. is ISO 9001:2015 certified, employing Lean Six Sigma practices to maintain consistent quality.
  • Payment and Shipping: Payments are due 30 days from billing date. Freight is F.O.B. Origin with handling fees for domestic and international shipments.
  • Return Policy: Standard stock items can be returned with a 25% restocking fee within 2 months, provided they are in original packaging.
  • Additional Offerings: Custom tooling and resharpening services are available.
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Catalog excerpts

FRACTIONAL PRODUCT CATALOG-1

FRACTIONAL PRODUCT CATALOG ENDMILLS • DRILLS • REAMERS • ROUTERS •

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FRACTIONAL PRODUCT CATALOG-2

Orlando Clearwater Safety Harbor, Florida Safety Harbor Tampa INTERNATIONAL PRODUCT CATALOG ENDMILLS • DRILLS • BURS Please contact us for our full line of metric products Metric catalog available in the following languages: Chinese

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FRACTIONAL PRODUCT CATALOG-3

Incorporated in Safety Harbor, Florida Form grinding and brazing operations are added Company builds its first machine for manufacturing burs First CNC machine is purchased to help with quality and growth Production of endmills commences 5 and 6 axis CNC machines purchased for volume production of burs, endmills and drills Laser marking introduced; laser inspection systems implemented Cell concept introduced in a new facility for greater production and quality control Production of spiral router bits, drills, and reamers commences ISO 9001:2000 certification achieved; first coating machine purchased...

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FRACTIONAL PRODUCT CATALOG-4

H Hardened K Cast Iron S Titanium N Non-Ferrous M Stainless P Steel STANDARD ENDMILLS (Page 10) Corner Radius Endmills 18 6 Flute Square Endmills 26 Square End - Double End Endmills 27 Square End - Double End Endmills w/ Flat31 Ball End - Double End Endmills w/ Flat 31 Square End, Straight Flute Endmills 33 Ball End, Straight Flute Endmills 33 Ball End Mini Mills 35

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FRACTIONAL PRODUCT CATALOG-5

H Hardened K Cast Iron S Titanium N Non-Ferrous M Stainless P Steel HIGH PERFORMANCE ENDMILLS Continued F45 6FL Corner Radius Endmills 68 Mold Mills, Corner Radius Necked 69 Mold Mills, CR Necked Long70 Mold Mills, Ball Necked71 Mold Mills, 45° Corner Chamfer Necked 72 Fine Pitch Roughers 74 Medium Pitch Roughers 75

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FRACTIONAL PRODUCT CATALOG-6

H Hardened K Cast Iron S Titanium N Non-Ferrous M Stainless P Steel PRO+ PERFORMANCE ENDMILLS (Page 100) TABLE OF CONTENTS V4 Pro+ Square Endmills 102 V4 Pro+ Ball Endmills 103 V4 Pro+ Corner Radius Endmills104 V5 Pro+ Square Endmills 105 V5 Pro+ Corner Radius Endmills 107 HY5 Pro+ Square Endmills 108 HY5 Pro+ Corner Radius Endmills109 F45 Pro+ Square Endmills 110 F45 Pro+ Corner Radius Endmills 110 HIGH PERFORMANCE ROUTERS (Page 112) 2 Flute Compression Routers

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FRACTIONAL PRODUCT CATALOG-7

H Hardened K Cast Iron S Titanium N Non-Ferrous M Stainless P Steel CARBIDE DRILLS AND COUNTERSINKS (Page 124) TABLE OF CONTENTS Jobber Drills 126 Straight Flute Drills 135 Drill and Countersink / Center Drills 137 Countersinks, Single Flute 138 Countersinks, Three Flute 138

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FRACTIONAL PRODUCT CATALOG-8

H Hardened K Cast Iron S Titanium N Non-Ferrous M Stainless P Steel TABLE OF CONTENTS SA Burs - Cylindrical Shape, No Endcut 162 SB Burs - Cylindrical Shape with End Cut 163 SC Burs - Radius Cylindrical Shape164 SD Burs - Ball Shape 165 SE Burs - Oval Shape 166 SF Burs - Radius Tree Shape 167 SG Burs - Pointed Tree Shape168 SJ Burs - 60° Included Cone Shape 170 SK Burs - 90° Included Cone Shape171 SL Burs - Radius Cone Shape 172

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FRACTIONAL PRODUCT CATALOG-9

TABLE OF CONTENTS SPECIAL APPLICATION BURS NA BUR SETS & DISPLAYS (Page 178) H Hardened K Cast Iron S Titanium N Non-Ferrous M Stainless P Steel 8-12 Piece Plastic Box Bur Sets 178 3-5 Piece Power Pouch Bur Sets 178 24 Piece Countertop Displays 179 TECHNICAL INFORMATION (Page 180) Quality Processes 181 Premier Coatings 182 Troubles

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FRACTIONAL PRODUCT CATALOG-10

STANDARD ENDMILLS • Corner Radius Drill Mills Mini Mills Customers’ Needs Come First! This is what truly matters to us. To ensure you the fastest possible service, we have assembled simulation, engineering, production scheduling, customer service, and inventory personnel into one unit. They collaborate on any and all special requests from you, the moment your request is received. They are dedicated and qualified to assist you with sol

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FRACTIONAL PRODUCT CATALOG-11

TABLE OF CONTENTS Square Endmills12 Square End - Double End Endmills w/ Flat31 Ball End - Double End Endmills w/ Flat31 Square End, Straight Flute Endmills33 Ball End, Straight Flute Endmills

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FRACTIONAL PRODUCT CATALOG-12

SQUARE ENDMILLS Standard, Stub and Long • 2, 3, & 4 Flutes Coated and Uncoated Genuine A -Gr-SiV submicron grain carbide Proven versatile performance MAP certified quality L1 Long Cermet Quick Ship Items Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW

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FRACTIONAL PRODUCT CATALOG-13

Standard, Stub and Long • 2, 3, & 4 Flutes Coated and Uncoated Quick Ship Items K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW Email: [email protected] www.mastercuttool.com

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FRACTIONAL PRODUCT CATALOG-14

SQUARE ENDMILLS Standard, Stub and Long • 2, 3, & 4 Flutes Coated and Uncoated Quick Ship Items K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW

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FRACTIONAL PRODUCT CATALOG-15

• Genuine A -Gr-SiV submicron grain carbide • Proven versatile performance • MAP certified quality Standard, Stub and Long • 2, 3, & 4 Flutes Coated and Uncoated BALL ENDMILLS Quick Ship Items OD K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW Email: [email protected] www.mastercuttool.co

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FRACTIONAL PRODUCT CATALOG-16

BALL ENDMILLS Standard, Stub and Long • 2, 3, & 4 Flutes Coated and Uncoated Quick Ship Items OD K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW

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FRACTIONAL PRODUCT CATALOG-17

Standard, Stub and Long • 2, 3, & 4 Flutes Coated and Uncoated BALL ENDMILLS Quick Ship Items K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW Email: [email protected] www.mastercuttool.com

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FRACTIONAL PRODUCT CATALOG-18

CORNER RADIUS ENDMILLS 2, & 4 Flutes Coated and Uncoated Genuine A -Gr-SiV submicron grain carbide Corner radius for extra strength and precision MAP certified quality L2 Quick Ship Items OD K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW

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FRACTIONAL PRODUCT CATALOG-19

2, & 4 Flutes Coated and Uncoated CORNER RADIUS ENDMILLS L2 Quick Ship Items Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW Email: [email protected] www.mastercuttool.com

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FRACTIONAL PRODUCT CATALOG-20

CORNER RADIUS ENDMILLS 2, & 4 Flutes Coated and Uncoated Quick Ship Items K Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW

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FRACTIONAL PRODUCT CATALOG-21

2, & 4 Flutes Coated and Uncoated CORNER RADIUS ENDMILLS L2 Quick Ship Items Available with Weldon Flat - Add W to part ID for Weldon flat XXX-XXXW Email: [email protected] www.mastercuttool.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.