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Electromagnetic tooth clutch Type 546

Electromagnetic tooth clutch Type 546
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Electromagnetic tooth clutch Type 546

Product catalog summary
Characteristics and Features
  • High torque transfer with compact dimensions and positive-locking transmission without slip.
  • Engageable at low relative speeds and operates over a wide temperature range.
  • Easy control via direct current with anti-magnetic toothing for optimized magnetic flux.
  • Customizable tooth geometries and short cycle times, suitable for oil or dry running.
  • Available as a torque limiter with synchronized switching and fixed engagement positions.
  • Emphasizes safety and reliability with integrated, easy-to-assemble system solutions.
  • Condition monitoring available on demand with plug-and-play design.
Applications

Mönninghoff power transmission solutions are versatile, suitable for extreme conditions in various industries such as medical robotics, aerospace, packaging, and printing. They offer high precision and fail-proof security, addressing customers with high standards for their machines or systems.

Ordering and Customization

Tooth clutches are customizable based on transmitted torque, engaging behavior, and rotation speed. Engineers assist in developing application-specific solutions for extreme conditions.

Technical Specifications
  • Clutch size selection considers peak load and dynamic behavior, ensuring the transmittable torque exceeds the largest possible occurring torque.
  • Technical data includes torque, max speed, input power, inertia, and dimensions for various sizes and types.
Design Variants
  • Types include flying leads or plug and socket designs, with flange or bearing mounted options.
  • Armature designs vary with mounting options and condition monitoring capabilities.
Toothing Geometries
  • Standard, saw, spaced, and stepped geometries available, each with specific torque transmission characteristics.
Voltage and Electrical Considerations
  • Standard voltage is 24 Vdc, with special voltages available on request. Voltage tolerance is -10% to +5%.
  • Varistors recommended for high switching frequencies to avoid voltage peaks.
System Solutions and Customer Engagement

Mönninghoff offers complex high-tech systems combining various power transmission elements, providing tailored solutions for specific customer needs. They emphasize a strong partnership with customers, offering extensive engineering support.

Contact Information
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Catalog excerpts

Electromagnetic tooth clutch Type 546-1

Electromagnetic tooth clutch Type 546

 Open the catalog to page 1
Electromagnetic tooth clutch Type 546-2

Electromagnetic tooth clutch - Type 546 Characteristics and features • high torque transfer despite compact dimensions • positive-locking transmission of torque without slip • engageable also at low relative speed • high range of temperatures • easy control via direct current • anti-magnetic toothing for optimized magnetic flux • application-related customized tooth geometries • short cycle times • oil running or dry running • also available as torque limiter • synchronized switching with fixed engagement positions • uncompromizing need for safety and reliability • integrated, easy-to-assemble...

 Open the catalog to page 2
Electromagnetic tooth clutch Type 546-3

Electromagnetic tooth clutch - Type 546 Match code Mönninghoff tooth clutches are indicated by the following match code: 546 . A . B . C A clutch size B design of stator C design of armature Other individual characteristics: • toothing geometries • voltage • bore size with keyway According to these characteristics, we design individual solutions concerning transmitted torque, engaging behavior or rotation speed. Our engineers can assist with finding an application-specific clutch at any time. Together, we can develop individual and innovative solutions for extreme operating conditions. Ordering...

 Open the catalog to page 3
Electromagnetic tooth clutch Type 546-4

Electromagnetic tooth clutch - Type 546 Clutch size When dimensioning a Mönninghoff tooth clutch, several technical preconditions should be considered: • for the selection of the right size, not only the peak load but also the dynamic behavior of the drive have to be taken into account • tooth clutches - contrary to friction clutches - must never be overloaded and safety factors must be considered • generally, the selection of the right clutch is based on torque: P M = 9550 n  K [Nm] M = (ML + MB)  K [Nm] • the transmittable torque of the clutch must always be higher than the largest possible...

 Open the catalog to page 4
Electromagnetic tooth clutch Type 546-5

Electromagnetic tooth clutch - Type 546 Design of stator 1 & 2, flange mounted Type 1: with flying leads Type 2: with plug and socket Technical data of flange mounted types Size input power rotor inertia total weight rotor armature

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Electromagnetic tooth clutch Type 546-6

Electromagnetic tooth clutch - Type 546 Design of stator 3 & 4, bearing mounted Type 3: with flying leads Type 4: with plug and socket Technical data for bearing mounted types Size input power inertia rotor armature rotor armature total weight min. bore, keyway acc. to DIN 6885/1 max. bore, keyway acc. to DIN 6885/dimensions

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Electromagnetic tooth clutch Type 546-7

Electromagnetic tooth clutch - Type 546 Design of armatures keyway according to DIN 472/1 • Type 4 with three threads and three pin bores for mounting • Type 5 with three through holes and three pin bores for mounting • Type 6 analog type 4, with additional indicator plate for condition monitoring • Type 7 analog type 5, with additional indicator plate for condition monitoring Technical data for armatures Size

 Open the catalog to page 7
Electromagnetic tooth clutch Type 546-8

Electromagnetic tooth clutch - Type 546 Toothing geometries Mönninghoff clutches offer a large variety of application-specific designs of toothing. The amount of possible geometries or fixed points is endless and our engineers can help to design an optimized version at any time. Toothing examples Standard • transmits torque in both directions with little backlash • transmits torque in both directions with large amount of backlash • also available backlash free • can be engaged at higher speeds • with increased flank angle also available as torque limiter with fixed position engagement Stepped...

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Electromagnetic tooth clutch Type 546-9

Electromagnetic tooth clutch - Type 546 Voltage • standard voltage is 24 Vdc • special voltages between 6 and 196 Vdc on request • the permissible voltage tolerance is -10 % to +5 % according to VDE 0580 • in order to avoid induced voltage peaks, it is advisable to use varistors at unusually high switching frequency At a glance special bronze positive-locking transmission of torque wide variety of bore sizes short cycle times opimized magnetic flux

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Electromagnetic tooth clutch Type 546-10

System solutions You need more? Mönninghoff clutches can be combined with a variety of many other power transmission elements. Such complex high-tech systems can solve any application-specific tasks and can fulfill any customer-specific wishes. In many cases, a combination of different drive elements is needed to solve the applications particular problems and difficulties. Being not just supplier but technological partner to our customers, our extensive engineering is part of extraordinary and challenging power transmission projects. Our product is the know-how, with hardware as an added bonus....

 Open the catalog to page 10
Electromagnetic tooth clutch Type 546-11

Driven by excellence Why Mönninghoff • intensive dialog with our customers‘ engineers • decades of experience and competence • deep understanding for all areas of mechanical engineering • highly modern and flexible machine park • enthusiasm for quality • flexibility, inventiveness and communication skills of our employees • commitment to Germany and Bochum as industrial location Helps you find a customer-specific power transmission solution for extraordinary circumstances. Order Management For the competent processing and smooth handling of your orders and delivery dates. Feels committed to protect...

 Open the catalog to page 11
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