TKU 2040 Indexing Chain Conveyor System
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TKU 2040 Indexing Chain Conveyor System Supply. Interlinking. Fixed-cycle operation.

Supply. Interlinking. Fixed-cycle operation. mk - we are one of the leading suppliers of mechanical components, modules and complete solutions for factory automation. The TKU 2040 indexing chain conveyor system expands our portfolio of pallet systems. The system can be used in the machine tool and plastic industries, throughout the entire automotive sector and in many other industries. The TKU 2040 is specially designed for defined, position-based transport of workpieces. The TKU 2040 is also optimised for fixed-cycle operation and is perfect for use in automated production. The heart of...

Benefits of the TKU 2040 Cost-effectively interlink two machining stations Sturdy conveyor has a load capacity of up to 700 kg Loads of up to 6/10 kg (prism) and up to 20 kg (profile pallet) per workpiece Compact construction Flexible modular design Widths between 195 mm and 1500 mm on adjustable models Sturdy construction means low maintenance and wear Conveyor speed up to 18 m/min ■ Repeatibility of +/-1 mm possible

Versions B20.40.401 – fixed width Conveyor body (fixed width) Frame (fixed width) Direct drive Technical data Conveyor length L Tail end to end Conveyor width W Outside edge of conveyor body Height H Top edge of conveyor body Distance between prisms Drive position 1000 to 8000 mm 195 to 1500 mm variable, by request 2" to 20" (50.8 to 508 mm) in 1" steps discharge end, left/right Drive and speed Load capacity 2 to 18 m/min depending on cycle max. 20 kg/workpiece max. 700 kg/conveyo

Brass prism 42.06.0002 I deal for round workpieces Brass construction High strength and heat resistance Permits loads up to 10 kg/workpiece Assemblies Prisms/pallets POM prism 42.06.0001 Ideal for round workpieces POM construction Transports workpieces without damaging them Permits loads up to 6 kg/workpiece Profile pallet (WT) B46.12.000 The profile pallet, which is constructed from profiles from the 40 series with 10 mm grooves, is available in variable widths (within the limits of the system) and supports loads of up to 20 kg. The profile pallet can be used only with fixed-width...

Assemblies Conveyor body The conveyor body consists of two profile sections with gliding assemblies for the chain with the attached workpiece fixtures. Conveyor body – fixed width Conveyor body – adjustable width This conveyor body has perpendicular traverses that give the conveyor body high intrinsic stability. It can therefore be integrated into a lighter stand system. This conveyor body is installed in a width adjustment mechanism designed specially for the system, which is fixed in place on a support frame

Adjustment units On adjustable models, adjustment units are used to change the conveyor width. This allows the conveyor to accept workpieces of different sizes. The width adjustment range depends on the limits of the system. Semi-automatic adjustment unit Manual adjustment unit You can adjust the position of the non-driven chain by turning the handwheel, which lets you conveniently vary the distance between the chains. A digital gauge shows the displacement. You can manually adjust the non-driven chain by loosening the clamping handles on both gliding assemblies, which lets you conveniently...

Assemblies Drive A direct drive is used as the drive. It is particularly compact, exhibits low backlash and requires little maintenance. This drive is particularly well suited for fixed-cycle operation because the motor is connected directly to the application. The motor is positioned outside the conveyor body so that there are no obstructing edges that would block travelling prisms or profile pallets. AF direct drive – fixed width B01.07.401 The drive is dimensioned according to the specified conveyor width. The torque arm has a bracket for attachment to a lighter stand system. AF direct...

Tails The tail contains sprockets that reliably move the transport chain. Tensioning units in the tails let you adjust the chain tension as necessary. Tail 01 is the standard tail in the TKU 2040 system. It can be used in conveyors with both fixed and adjustable widths. Tail 19 has the same design as tail 01. However, it is equipped with a 0 20H7 hollow shaft that can be attached to an insert shaft with a feather key for coupling drives or for connecting a rotary encoder. It can be used in conveyors with both fixed and adjustable widths.

Assemblies Frame The base frame ensures that the system is stable and secure, and it can be ordered in various working heights. The frame is also available with optional panelling (sheet metal or Makrolon) or as a mobile version with castors. Frame – adjustable width B24.01 030 Frame – fixed width B24.01 031

Accessories Protective device guard The protective device guard prevents anyone from reaching into the system during operation and reduces the risk of injury. The rotary lock is triggered when moved and stops the entire system. It is adapted to the contours of the particular product so that the product itself does not trigger the lock. Protective device guard for drive/tail Protective device guard for track Individually designed protective device guard for the infeed and/or discharge end, adapted to the particular conveyor system, the local environmental conditions and the contours of the...

Accessories Lubrication station Installing the optional lubrication station means that you do not have to manually oil the chain. It can be retrofitted into existing systems. A decentralised design with cartridges and a battery-powered drive is also available, as is a central lubrication station that is controlled by pulses from a PLC. Drip pan The drip pan is made of stainless steel. It is individually designed according to the particular conveyor system, the local environmental conditions and the contours of the product to be transported. It is equipped with a drain nozzle with an R 3/4...

Sample applications TKU 2040 with special adjustment unit for adjusting the distance between the chains TKU 2040 with a manually adjustable chain and a lifting/turning unit TKU 2040 with protective device guard on the drive side