PARTNER FOR EFFICIENT MACHINING PRODUCT CATALOGUE

COMPANY THE BEGINNING IN THE FIELD OF REGRINDING OF CUTTING TOOLS FOR CHIP MACHINING DATES BACK TO 1998 Three years after, MASAM company was founded that followed up on our beginnings in the field of cutting tools sharpening. In a short period requirements and customer expectations increased. Consequently it was necessary to reconsider the focus and plans for the future in terms of investment in new CNC technologies. The investments expanded options of MASAM company to production of cutting tools. This has resulted in a significant expansion of our production. After supplementing the technologies,...

TIMELINE MASAM Vision and first beginnings Industrial crisis and a test of stability Construction of new manufacturing plant in an industrial park Relocation and expansion of the company to two divisions Investment in new technologies through grant projects Registration of the company in the list of IAQG suppliers for the aerospace industry Expansion of manufacturing technologies through grant projects Consolidating the position in the aviation and aerospace industry Establishment of an independent research and development company for cooperation with academic leaders in the field

OUR PORTFOLIO This catalogue offers a preview of the manufacturing portfolio of the products and services of the Manufacture and Regrinding of cutting tools division. This division deals in particular with: Design and construction of tools according to customer requirements Production of standard and special cutting tools Exit check and quality protocol according to the standard: AS 9100D Renovation of cutting tools Application support and analysis of cuttin

CUTTING TOOL RENOVATION After the initial inspection and the evaluation of the tool condition before sharpening, a barcode is assigned to each order and it is immediately included in the sharpening process. Manufacture, as well as tool sharpening takes place on a 5-axis CNC grinding machines from ISOG, Amada, Reinecker and Michael Deckel Company. Quality control of cutting tools is done on a Zoller 3D optical measuring devices. MASAM R&D R&D division handles CAD modelling, application support, analyses and reports of the condition of cutting tools to our customers. We also provide a complex turnkey...

CONTENT CATALOGUE 1) MASAM Complex Solution 2) Standard Monolithic Cutting Tools HOLE-MAKING ◉ 2.4 Cylindrical Roughing End Mills 3.18 Monolithic Milling Heads 3.19 Disc Milling Cutters 3.20 Thread End Mills 1.9 Labelling and clamping of cutting tools 1.8 From standard to special 1.7 Testing of cutting tools 1.4 Design of turnkey technology 3.10 Spherical and Ball Nose End Mills 1.1 Design of Cutting Tools 3.21 Shape Monolithic Lathe Tools 2.5 Special Cylindrical End Mills for Trochoidal Special Cutting Tools with Exchangeable Inserts BROACHING TOOLS 4.1 Rough Broaching Tools 4.2 Profile Broaching...

COMPLEX SOLUTION

MASAM COMPLEX SOLUTION Our complex solution offers package of services that are included in the price of MASAM cutting tools. After submitting the initial input information and approving the design of the cutting tool, the customer only controls the processes, which we provide in terms of a complex solution. The figure below shows a simplified illustration of the system of our work, which adds value to MASAM cutting tools.

1.1 DESIGN OF CUTTING TOOLS After acquiring all necessary input information from the customer , we firstly create a 3D model of the tool in CATIA software. The input information should mainly include the type of the material to be machined with a CAD model of the workpiece, possibly DWG or the dimensions of a specific technological element, where the customer can define e.g. the way of tool clamping with various other specific requirements. The CAD documentation is in the next step verified by simulation for manufacturability and functionality of the tool in the machining process. The design...

1.2 APPLICATION SUPPORT Application support in our company has several different alternatives that our customers use. The most frequently solved form of application support is through: Application sheets for each MASAM tool, Technology support directly in your company, Replenishment of missing professionals with the help of employees HOW APPLICATION SUPPORT WORKS The most frequently used form of application support is the application sheets. They are supplied to our customers for their specific use. The customer can choose from individual options of cutting speeds, with our recommendation, according...

1.3 REPORTING AND ANALYSIS Reporting and analysis provide significant added value of MASAM cutting tools for the end customer. We provide several types of reports. Among the most used are reports before sharpening, i.e. after the end of the tool's life and economic evaluation of the proposed changes savings report (chapter 1.8). AN EXAMPLE OF CUSTOMER REPORT An example of customer report after drilling can be shown in the picture below, which is supplemented by images of a worn drill on the flank. As generally known, tool wear happens in three zones. In cooperation with our customers, we appropriately...

1.4 DESIGN OF TURNKEY TECHNOLOGY On demand, our company also proposes to its customers turnkey technology. In this respect, we have experience in designing new production technology for emerging projects in individual companies. Secondly, we focus on modifying the customer's existing technology, where we examine weaknesses in the production process and replace conventional solutions with special solutions. In the example below, you can see a complex modification of the technology for our customer. In this case, we were able to achieve significant savings in tool cut time. Special MASAM cutting...

1.5 TECHNOLOGY OPTIMIZATION Shifting the capabilities of cutting tools as well as a pro-customer approach directed to specific applications is MASAM’s priority. Based on these facts, we successfully manage to optimise and design production technology and suitable cutting tools for customers. Extensive pre-sharpening tool analyzes with a detailed review of the production process often allow us to improve processes in production plants. THE MOST COMMON OPTIMIZATIONS CONSIST OF: Design of a combined tool, e.g. drilling + reaming (example below) Replacement of a standard and commonly used solution...