ELI3 series

ELI3 series
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ELI3 series

Product catalog summary
Introduction
The Marzocchi ELIKA ELI3 series is a line of low-noise, low-ripple gear pumps designed for applications requiring reduced noise levels. These pumps reduce noise by an average of 15 dBA compared to conventional gear pumps and offer displacements from 20.4 to 87.1 cm3/rev.
Specifications
The ELI3 series is compatible with Marzocchi's ALP3 and GHP3 series, supporting maximum operating pressures up to 300 bar. They feature helical gears to minimize noise and vibrations, and an axial compensation system to balance axial forces, reducing internal leakage and enhancing volumetric efficiency.
Performance
ELIKA pumps are ideal for low-speed, high-pressure operations, with minimized internal leakage to prevent overheating. They serve as competitive alternatives to screw, vane, and internal gear pumps due to their simple construction, compact size, and high performance.
Installation and Maintenance
Proper installation and maintenance are essential for optimal performance. Key considerations include ensuring proper alignment of pump and motor shafts, protecting the drive shaft seal, and maintaining a clean hydraulic system with effective filtering to prevent contamination.
Hydraulic Fluids
Use mineral oil-based hydraulic fluids with anti-wear and anti-foaming properties. The fluid temperature should range between -10°C and +80°C, with kinematic viscosity within recommended limits.
Inlet and Delivery Lines
Hydraulic system pipes should avoid sudden changes in direction and maintain appropriate fluid velocity. Recommended velocities are 0.5 to 1.6 m/s for intake lines, 2.0 to 6.0 m/s for delivery lines, and 1.6 to 3.0 m/s for return lines.
Pressure and Rotation
The ELI series pumps are available in clockwise or counter-clockwise rotation and cannot be modified to reverse rotation direction. Maximum pressure levels are defined in product tables.
Drive and Seals
Connect the pump to the motor using flexible couplings to avoid transmitting radial or axial forces. Regular lubrication of couplings is recommended. Seals are available in standard NBR or high-temperature fluorocarbon versions.
Formulas and Calculations
Formulas for calculating fluid velocity, flow rate, absorbed torque, and absorbed power are provided, depending on factors such as pressure differential, rotation speed, and fluid characteristics.
Ordering Information
Product data sheets provide standard model types and configurations. For specific configurations, contact Marzocchi's Sales and Technical Department.
Overview
This document provides technical specifications and guidelines for the ELI Marzocchi series of hydraulic pumps, including detailed data on various pump models, their operating parameters, and assembly instructions.
Specifications
The document lists multiple models of the ELI3 and ELI3A series pumps, detailing their displacement, flow rates at 1500 rpm, operating pressures, rotation speeds, noise levels, and dimensions. Each model is specified with its unique characteristics, such as maximum and minimum speeds, and noise levels at specific rpm.
Accessories and Assembly
Standard accessories supplied with the pumps include a woodruff key, hexagonal nut, and washer. The document emphasizes the importance of following assembly instructions and using a proper filtering unit to ensure optimal performance and longevity of the pumps.
Ports and Connections
Standard ports are specified with M10 and M12 threads with a depth of 20 mm. The document advises on the potential reduction in body fatigue strength when using thread ports at elevated pressures and recommends consulting the Sales and Technical Department for specific applications.
Contact Information
Contact details for Marzocchi Pompe SpA in Italy and Marzocchi Pumps USA are provided for further inquiries and technical support.
Disclaimer
Marzocchi Pompe SpA reserves the right to make changes to the technical features of its products without prior notice and disclaims responsibility for any errors in the catalogue.
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Catalog excerpts

ELI3 series-1

The new Marzocchi Low - noise and Low - ripple gear pump ELI3 series up to 87 cm3/rev ELIKA, Marzocchi's new proposal for the gear pump market, is a perfect fit for all those applications that require low noise levels. The use of ELIKA gear pump eliminates adverse noise effects on humans and on the surrounding environment. The ELIKA reduces the noise level by an average of 15 dBA compared with a conventional external gear pump. ELIKA is a patented product. Marzocchi extends the ELIKA family introducing the new ELI3 group, with displacements from 20.4 to 87.1 cm3/rev.

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ELI3 series-2

ELI3 includes pumps with displacements from 20.4 to 87.1 cm3/rev; perfectly interchangeable with our standard gear pumps in the ALP3 and GHP3 series. The maximum operating pressures are similar to those of the GHP series and extend up to 300 bar. The helical gears ensure the continuity of the motion despite the low number of teeth. The low number of frequencies of the pump noise, producing a more pleasant sound. The particular shape of the profile without encapsulation significantly reduces pressure-oscillations and vibrations produced by the pump and transmitted to the other components, reducing...

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ELI3 series-3

The pump structure minimizes the internal leakage, efficiency under all conditions. This feature makes the Elika pump suitable for work operations with low speed and high pressure. eliminated in the Elika pumps, can overheat Comparing the characteristics of the Elika pump with other kind of volumetric pumps, it is possible to see that they have a very high range of applications in terms of: the rotation viscosity range. Above: comparison between the different fields of use of other kinds of volumetric pumps.

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ELI3 series-4

HIGH PRESSURE GEAR PUMPS The very low noise level generated by the ELIKA pumps makes this product particularly suitable for those application where screw pumps, vane pumps or internal gear pumps are generally used. The simple construction, small size and high performances of ELIKA make this new product very competitive. Noise comparison between: standard external gear pump, dual flank gear pump, internal gear pump, vane pump, ELIKA pump, pressure = 200 bar. The low pulsation reduces the induced vibration in the machines. The lower frequency of the ELIKA pump produces a more pleasant sound. Pressure...

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ELI3 series-5

INSTALLATION NOTES Please strictly follow assembly and use indications given in this catalogue for top performance, longer life and noise of the ELI Marzocchi series. Some general considerations should be made on the hydraulic system, in which the pump must be fitted. Special attention shall be devoted to hydraulic system design and assembly, especially to intake, delivery and return pipes and position of system parts (valves, filters, tanks, heat exchangers and accumulators). Proper safety devices and reliable instruments to avoid fluid turbulence, especially in return pipe to the tank, and...

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ELI3 series-6

HIGH PRESSURE GEAR PUMPS ELIKA Low absolute filtering power and high p filtering ratio for small particles help ensuring good filtration. It is then very important to limit not only max dimensions, but also the number of smaller particles that pass through the filter. It goes without saying that with an operating pressure increase and according to the system sophistication degree, filtering should become more and more efficient. The filtering system shall always ensure contamination levels not exceeding the values indicates below.

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ELI3 series-7

PRESSURE DEFINITION Product tables show three max pressure levels [P1, P2, P3] to which each pump can be used. DIRECTION OF ROTATION Marzocchi ELI series pumps are available in either clockwise or counter-clockwise rotation. Direction of rotation of unidirectional pumps is conventionally defined as follows: when standing before the pump with driving shaft up with is projecting end towards the observer, the pump is rotating clockwise in case of right-hand rotation “D”; therefore, delivery side is on the right, whereas intake side is on the left: The contrary will happen with left-handed pumps...

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ELI3 series-8

FREQUENTLY USED FORMULAS Fluid velocity Calculate the velocity [v] of a fluid in a pipe as follows: v = Q / 6 x A [m/s] Q = flow rate [liter/min] A = inside area of pipe [cm2] Delivered flow rate Calculate flow rate [Q] as follows: Q = V x n x ηvol x 10-3 [liter/min] V = displacement [cm3/rotation] n = rotation speed [rpm] ηvol = pump volumetric efficiency (take 0.97 as an indicative value for rotation speeds ranging between 1000 and 2000 rpm) Absorbed torque Calculate necessary torque [M] of a pump subject to a pressure differential between inlet and delivery as follows: M = (V x ∆P) / (62.8...

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ELI3 series-9

|HIGH PRESSURE GEAR PUMPS Pump standard types: 9 3 = european flange + shaft TO + ports A + standard seals 3A = flange A + shaft C1 + ports A + standard seals Examples: ELI3-D-33.3-T0-A-N = clockwise rotation, 33.3 cm3/rev, european flange, 1:8 tapered shaft, flanged ports A type, standard seals. ELI3A-D-33.3-S1-A-N = clockwise rotation, 33.3 cm3/rev, SAE flange, splined shaft S1, flanged ports A type, standard seals. ELI3A-D-33.3-C1-FA-N = clockwise rotation, 33.3 cm3/rev, SAE flange, cilindrical shaft C1, threaded ports FA3, standard seals. The product data sheets show our standard...

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ELI3 series-10

Accessories supplied with the standard pump: woodruff key (code 522058), M14x1.5 hexagonal nut (code 523017), washer (code 523006). Standard ports: M10, M12 threads depth 20 mm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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ELI3 series-11

Outlet ELI3AInlet Pump Type Accessories supplied with the standard pump: woodruff key (code 522058), M14x1.5 hexagonal nut (code 523017), washer (code 523006). Standard ports: M10, M12 threads depth 20 mm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.