ELI2 series

ELI2 series
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ELI2 series

Product catalog summary
Introduction
The ELIKA gear pump by Marzocchi is engineered for applications demanding low noise levels, achieving a reduction of approximately 15 dBA compared to standard gear pumps. The ELI2 series offers displacements ranging from 7 to 35 cm3/rev and is a patented product.
Specifications
The ELI2 series is compatible with Marzocchi's ALP2 and GHP2 series, supporting maximum operating pressures up to 300 bar. It features helical gears for smooth operation and reduced noise, minimizing pressure oscillations and vibrations to enhance noise reduction in hydraulic systems.
Performance
ELIKA pumps are available in both clockwise and counter-clockwise rotations, offering high volumetric efficiency suitable for low-speed, high-pressure operations. The design minimizes internal leakage, preventing overheating and ensuring efficient performance across various speeds, pressures, and viscosities.
Installation and Maintenance
Proper installation is essential for optimal performance, including correct rotation direction, alignment of pump and motor shafts, and maintaining clean system conditions. Effective filtering is crucial to prevent contamination, a common cause of pump failure.
Hydraulic Fluids
Use mineral oil-based hydraulic fluids that comply with DIN 51525 and VDMA 24317 standards. Recommended fluid temperature ranges from -10°C to +80°C, with kinematic viscosity between 10 and 100 cSt.
Operational Guidelines
Inlet pressure should be between 0.7 and 3 bars absolute. Pipes should avoid abrupt direction changes and maintain appropriate cross-sections to prevent excessive fluid velocity. The pump's rotation direction is fixed and cannot be altered.
Formulas and Calculations
Formulas for calculating fluid velocity, flow rate, absorbed torque, and power are provided, with efficiency values dependent on operational conditions.
Ordering Information
Details on standard model types and configurations are provided, including examples for specifying pump features such as rotation, displacement, shaft type, ports, and seals.
Overview
This document provides technical specifications and guidelines for the ELI Marzocchi series of hydraulic pumps, detailing pump displacement, flow rates, operating pressures, rotation speeds, noise levels, and dimensions for various models.
Specifications
The document lists multiple models of the ELI2 series pumps, specifying displacement, flow rate at 1500 rpm, maximum continuous, intermittent, and peak operating pressures, minimum and maximum rotation speeds, and noise levels at 1500 rpm. Dimensions for each model are also provided.
Procedures and Recommendations
The document emphasizes the importance of following assembly and usage instructions for optimal pump performance and longevity, highlighting the necessity of a proper filtering unit. Specific mounting instructions include using M10 screws with a torque wrench setting of 46±4 Nm.
Accessories and Ports
Standard accessories include a woodruff key, M12x1.5 hexagonal nut, and washer. Standard ports have M6 threads with a depth of 13 mm. Operating at elevated and intermittent pressures may reduce body fatigue strength.
Contact Information
Contact details for Marzocchi Pumps USA and Marzocchi Pompe SpA are provided for further inquiries and technical support.
Disclaimer
Marzocchi Pompe SpA reserves the right to change product technical features without prior notice and disclaims responsibility for any errors in the catalogue.
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Catalog excerpts

ELI2 series-1

ELIKA by MARZOCCHI The new Marzecchi Low - neise and Lew - ripple gear pump ELI2 series up te 35 cm3/rev ELIKA, Marzocchi's new proposal for the gear pump market, is a perfect fit for all those applications that require low noise levels. The use of ELIKA gear pump eliminates adverse noise effects on humans and on the surrounding environment. The ELIKA reduces the noise level by an average of 15 dBA compared with a conventional external gear pump. ELIKA is a patented product. ELI2 series, displacement from 7 to 35 cm3/rev.

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ELI2 series-2

ELI2 is the first release of the ELIKA product line and includes pumps with displacements perfectly standard gear pumps in the ALP2 and GHP2 series. The maximum operating pressures are similar to those of the GHP2 series and extend up to 300 bar. The helical gears ensure the continuity of the motion despite the low number of teeth. The low number of teeth reduces the fundamental frequencies of the pump noise, producing a more pleasant [dBA] sound. The particular shape of the profile without vibrations produced by the pump and transmitted to the other components, reducing the noise of the hydraulic...

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ELI2 series-3

HIGH PRESSURE GEAR PUMPS ELIKA The particular shape of the Elika profile patented by Marzocchi Pompe, eliminates the phenomenon of encapsulation typical of normal gear pumps, deleting the source of the main cause of noise and vibrations. The structure of the pump minimizes the internal leakage, maximizing the volumetric efficiency under all conditions. This feature makes the Elika pump suitable for work operations with low speed and high pressure. Internal leakage, virtually eliminated in the Elika pumps, can overheat the pump’s components. Comparing the characteristics of the Elika pump with...

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ELI2 series-4

The very low noise level generated by the ELIKA pumps makes this product particularly suitable for those application where screw pumps, vane pumps or internal gear pumps are generally used. The simple construction, small size and high performances of ELIKA make this new product very competitive. Noise comparison between: standard external gear pump, dual flank gear pump, internal gear pump, vane pump, ELIKA pump, pressure 200 bar. The low pulsation reduces the induced vibration in the machines. The lower frequency of the ELIKA pump produces a more pleasant sound. Pressure pulsation comparison...

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ELI2 series-5

INSTALLATION NOTES Please strictly follow assembly and use indications given in this catalogue for top performance, longer life and noise of the ELI Marzocchi series. Some general considerations should be made on the hydraulic system, in which the pump must be fitted. Special attention shall be devoted to hydraulic system design and assembly, especially to intake, delivery and return pipes and position of system parts (valves, filters, tanks, heat exchangers and accumulators). Proper safety devices and reliable instruments to avoid fluid turbulence, especially in return pipe to the tank, and...

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ELI2 series-6

INLET PRESSURE Under standard working conditions, intake pipe pressure is lower than atmospheric pressure. The operating inlet pressure should range between 0.7 and 3 bars (absolute). INLET AND DELIVERY LINES Hydraulic system pipes should show no sudden changes of direction, sharp bends and sudden differences in cross-section. They should not be too long or out of proportion. Pipe cross-section should be sized so that fluid velocity does not exceed recommended values. It is advisable to carefully consider the possible diameter reduction of the inlet or outlet pipes fitted on flange fittings....

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ELI2 series-7

SEALS “N” Standard version on NBR the temperature of the fluid should between -10°c and +80°c. “V” Fluorocarbon version suitable for fluid at hi-temperatures. Range between –10°c and +120°c. In the range between –10°c and +80°c pressures P1, P2 e P3 are possible as per product table; beside that P1 should not be exceeded. FREQUENTLY USED FORMULAS Fluid velocity Calculate the velocity [v] of a fluid in a pipe as follows: v = Q / 6 x A [m/s] Q = flow rate [liter/min] A = inside area of pipe [cm2] Delivered flow rate Calculate flow rate [Q] as follows: Q = V x n x ηvol x 10-3 [liter/min] V = displacement...

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ELI2 series-8

2A = flange A + shaft C1 + ports FA**+ standard seals 2BK7 = flange BK7 + shaft GO + port D + standard seals Examples: ELI2-D-8.2-T0-D-N = clockwise rotation, 8.2 cm3/rev, european flange, 1:8 tapered shaft, flanged ports D type, standard ELI2-D-8.2-S1-D-N = clockwise rotation, 8.2 cm3/rev, european flange, splined shaft S1, flanged ports D type, standard ELI2A-D-8.2-S1-FA-N = clockwise rotation, 8.2 cm3/rev, SAE flange, splined shaft S3, threaded ports FA**, standard seals. ELI2BK1-S-8.2-T1-D-N = counterclockwise rotation, 8.2 cm3/rev, BK1 flange, 1:5tapered shaft,...

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ELI2 series-9

Outlet Pump Type Accessories supplied with the standard pump: woodruff key (code 522057), M12x1.5 hexagonal nut (code 523016), washer (code 523005). Standard ports: M6 threads depth 13 mm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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ELI2 series-10

ELI2A Outlet Inlet Pump Type ** With thread ports a reduction of body fatigue strength may occur if the pump is working at elevated and intermittent pressures. Accessories supplied with the standard pump: key (code 522067). Mounting flange 82-2 (A) in compliance with SAE J744C. "D" and "d" ports are machined in compliance with threaded port with O-ring seal in truncated housing SAE J1926/1 (ISO 11926-1). Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system...

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ELI2 series-11

ELI2BK1Outlet Inlet Pump Type Accessories supplied with the standard pump: woodruff key (code 522055), M12x1.5 hexagonal nut (code 523016), washer (code 523005). Standard ports: M6 threads depth 13 mm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.