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ELI2 multiple series

ELI2 multiple series
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ELI2 multiple series

Product catalog summary
Introduction
The ELIKA ELI2 series by Marzocchi is a low-noise, low-ripple gear pump designed to reduce noise levels by an average of 15 dBA compared to conventional gear pumps. It is a patented product suitable for applications requiring reduced noise.

Specifications
The ELI2 series offers displacements from 7 to 35 cm3/rev, featuring a unique profile that reduces noise and vibrations by eliminating encapsulation. The design minimizes internal leakage, enhancing volumetric efficiency. It is available in unidirectional right and left rotations and is compatible with major commercial Group 2 flanges, shafts, and ports.

Performance
ELIKA pumps are suitable for applications typically using screw, vane, or internal gear pumps. They operate at pressures from 140 to 210 bar, with specific cleanliness classes required for different pressure levels. They handle fluid viscosities from 6 to 500 cSt, with recommended values between 10 and 100 cSt.

Installation and Maintenance
Proper installation and maintenance are crucial. Key considerations include ensuring proper alignment of pump and motor shafts, protecting the drive shaft seal, and maintaining clean system conditions with effective filtering units to prevent contamination.

Hydraulic Fluids
Use mineral oil-based hydraulic fluids with anti-wear, anti-foaming, antioxidant, anti-corrosion, and lubricating properties. Fluids should comply with DIN 51525 and VDMA 24317 standards and pass the 11-stage FZG test. Operating temperatures should be between -10°C and +80°C.

Technical Data
The document provides detailed technical data, including flow rates, operating pressures, rotation speeds, and noise levels for various ELI2 models. It includes formulas for calculating fluid velocity, flow rate, absorbed torque, and power.

Ordering Information
Instructions for ordering ELIKA pumps are provided, detailing configuration options for flanges, shafts, ports, and seals, with examples of product codes.

Procedures and Assembly
Standard accessories include a woodruff key, hexagonal nut, and washer. Following assembly instructions is emphasized for optimal performance and longevity, along with equipping the hydraulic system with a proper filtering unit.

Standards and Recommendations
The pumps comply with SAE J744C and ISO 11926-1 standards. Correct torque settings for mounting screws and fittings are advised, with specific values for different thread types.

Noise and Torque Calculations
Examples for calculating noise levels and verifying torque limits are provided, including formulas and graphs for determining noise levels in decibels and verifying maximum transmissible torque.

Additional Information
Contact information for Marzocchi Pompe SpA and Marzocchi Pumps USA is included, along with a disclaimer regarding the catalog's accuracy and notes on applications requiring high reliability.
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Catalog excerpts

ELI2 multiple series-1

The new Marzocchi Low - noise and Low - ripple gear pump ELI2 multiple series ELIKA, Marzocchi's new proposal for the gear pump market, is a perfect fit for all those applications that require low noise levels. The use of ELIKA gear pump eliminates adverse noise effects on humans and on the surrounding environment. The ELIKA reduces the noise level by an average of 15 dBA compared with a conventional external gear pump. ELIKA is a patented product. Marzocchi extends the ELIKA family introducing multiple versions ELI2. ELI2 series, displacement from 7 to 35 cm3/rev.

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ELI2 multiple series-2

Marzocchi extends the family ELIKA introducing ELI2 multiple versions. The particular shape of the Elika profile patented by Marzocchi Pompe, eliminates the phenomenon of encapsulation typical of normal gear pumps, deleting the source of the main cause of noise and vibrations. The structure of the pump minimizes the internal leakage, maximizing the volumetric efficiency under all conditions. The low number of teeth reduces the fundamental frequencies of the pump noise, producing a more pleasant sound. The particular shape of the profile without encapsulation significantly reduces pressure-oscillations...

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ELI2 multiple series-3

INSTALLATION NOTES Please strictly follow assembly and use indications given in this catalogue for top performance, longer life and noise of the ELI Marzocchi series. Some general considerations should be made on the hydraulic system, in which the pump must be fitted. Special attention shall be devoted to hydraulic system design and assembly, especially to intake, delivery and return pipes and position of system parts (valves, filters, tanks, heat exchangers and accumulators). Proper safety devices and reliable instruments to avoid fluid turbulence, especially in return pipe to the tank, and...

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ELI2 multiple series-4

INLET PRESSURE Under standard working conditions, intake pipe pressure is lower than atmospheric pressure. The operating inlet pressure should range between 0.7 and 3 bars (absolute). INLET AND DELIVERY LINES Hydraulic system pipes should show no sudden changes of direction, sharp bends and sudden differences in cross-section. They should not be too long or out of proportion. Pipe cross-section should be sized so that fluid velocity does not exceed recommended values. It is advisable to carefully consider the possible diameter reduction of the inlet or outlet pipes fitted on flange fittings. Reference...

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ELI2 multiple series-5

SEALS “N” Standard version on NBR the temperature of the fluid should between -10°C and +80°C. “V” Fluorocarbon version suitable for fluid at hi-temperatures. Range between -10°C and +120°C. In the range between -10°C and +80°C pressures P1, P2 e P3 are possible as per product table; beside that P1 should not be exceeded. FREQUENTLY USED FORMULAS Fluid velocity Calculate the velocity [v] of a fluid in a pipe as follows: v = Q / 6 x A [m/s] (1) Q = flow rate [liter/min] A = inside area of pipe [cm2] Delivered flow rate Calculate flow rate [Q] as follows: Q = V x n x r|vol x 10-3 [liter/min]...

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ELI2 multiple series-6

DISPL. FRONT STAGE DISPL. REAR STAGE FRONT STAGE PORTS REAR STAGE PORTS Pump standard types: 2 = european flange + shaft T0 + ports D + standard seals 2A = flange A + shaft C1 + ports FA **+ standard seals 2BK1 = flange BK1 + shaft T1 + ports D + standard seals 2BK2 = flange BK2 + shaft T1 + ports D + standard seals 2BK4 = flange BK4 + shaft T1 + ports D + standard seals 2BK7 = flange BK7 + shaft G0 + port D + standard seals Examples: PD ELI2-D-16.1/8.2-T0-D-D-N = Double pump clockwise rotation, front stage...

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ELI2 multiple series-7

FRONT STAGE Accessories supplied with the standard pump: woodruff key (code 522057), M12x1.5 hexagonal nut (code 523016), washer (code 523005). Standard ports: M6 threads depth 13 mm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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ELI2 multiple series-8

REAR STAGE ** With thread ports a reduction of body fatigue strength may occur if the pump is working at elevated and intermittent pressures. Accessories supplied with the standard pump: key (code 522067). Mounting flange 82-2 (A) in compliance with SAE J744C. "D" and "d" ports are machined in compliance with threaded port with O-ring seal in truncated housing SAE J1926/1 (ISO 11926-1). Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper...

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ELI2 multiple series-9

FRONT STAGE Accessories supplied with the standard pump: woodruff key (code 522055), M12x1.5 hexagonal nut (code 523016), washer (code 523005). Standard ports: M6 threads depth 13 mm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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ELI2 multiple series-10

Accessories supplied with the standard pump: woodruff key (code 522055), M12x1.5 hexagonal nut (code 523016), washer (code 523005). Standard ports: M6 threads depth 13 mm. To mount the pump: n°2 M10 screws with a torque wrench setting fixed at 46±4 Nm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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ELI2 multiple series-11

FRONT STAGE Accessories supplied with the standard pump: woodruff key (code 522055), M12x1.5 hexagonal nut (code 523016), washer (code 523005). Standard ports: M6 threads depth 13 mm. To mount the pump: n°2 M10 screws with a torque wrench setting fixed at 46±4 Nm. Please strictly follow assembly and use indications given in this catalogue for top performance and longer life of the ELI Marzocchi series. It is also very important to equip the hydraulic system with a proper filtering unit.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.