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MARTIN® Electric Vibrators CD Series

MARTIN® Electric Vibrators CD Series
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MARTIN® Electric Vibrators CD Series

Product catalog summary
Introduction
The MARTIN® Electric Vibrators are engineered for severe-duty applications, offering reliable performance within a temperature range of -22 to 104°F (-30 to 40°C). For installations outside this range, consult Martin Engineering for adjustments.
Safety and Liability
Martin Engineering limits liability to repair or replacement of defective equipment and disclaims responsibility for damages from contamination, improper maintenance, or misuse. Compliance with ANSI and OSHA safety standards is required.
Materials and Storage
Essential materials include a rigid beam or mounting plate and a MARTIN® BBAC Cable Kit. Store vibrators above 41°F (5°C) with humidity below 60%. Bearings need servicing if stored over two years.
Installation Procedures
Before Installation: Inspect shipping containers for damage. Ensure energy sources are locked out/tagged out.
Mounting: Position the vibrator in the lower 1/4 to 1/3 of the structure slope. Use a properly welded, paint-free mounting plate or beam. Follow the specified bolt tightening sequence.
Connecting Power
Adhere to wiring diagrams and torque requirements for power connections. Install protection against overload, short-circuit, and ground-fault.
Post-Installation Checks
Verify shaft rotation, adjust eccentric weights, and check line current during startup. Ensure compatibility with variable frequency inverters.
Maintenance
Regular lubrication is necessary, following the specified schedule. Inspect and repair motor and bearings as needed.
Installation and Maintenance Details
1. Mounting and Bolt Tightening
Replace specified lock nuts, washers, and bolts. Follow the bolt tightening sequence to prevent damage. Recheck bolts after 10-20 minutes of operation.
2. Securing the Vibrator
Secure vibrators mounted over 6 inches above ground with a cable, using the MARTIN® BBAC Cable Kit.
3. Wiring and Electrical Connections
Wire according to NEC Article 430. Ensure cord voltage and temperature ratings are appropriate.
4. Cord Grip Specifications
Refer to Table IV for specifications, ensuring proper strain relief.
5. Thermistor and Overload Protection
Install thermistors and ensure overload protection per NEC Article 430.
6. Adjusting Eccentric Weights
Set weights to the lowest force setting for efficiency, ensuring balance.
7. Initial Start-Up and Noise Check
Operate for 10-20 minutes, checking for noise or vibration. Monitor noise levels per OSHA guidelines.
Specifications and Procedures
Ensure operation does not exceed nameplate ratings. Adjust settings if line current exceeds ratings. Use variable frequency inverters as specified.
Maintenance
Allow cooling before maintenance. Use prescribed grease and amounts. Lubricate every 2000 hours or adjust for high temperatures. Inspect quarterly, ensuring tight connections and proper grounding.
Repair and Inspection
Do not self-repair during warranty. Contact Martin Engineering for repairs. Regularly inspect components for condition and security.
Part Numbers
Lists part numbers for various models and related equipment.
Key Tables and Figures
Table V provides lubrication schedules. Table VI lists model and part numbers. Figures illustrate frame sizes and part numbers for maintenance guidance.
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Catalog excerpts

MARTIN® Electric Vibrators CD Series-1

MARTIN > Electric Vibrators > Go to MARTIN ή Electric Vibrators web page Operators Manual M3286 size="-2">

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MARTIN® Electric Vibrators CD Series-2

MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USERS FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERINGҒS LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards...

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MARTIN® Electric Vibrators CD Series-3

MARTIN > ή Electric Vibrators >

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MARTIN® Electric Vibrators CD Series-4

MARTIN > ή Electric Vibrators >

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MARTIN® Electric Vibrators CD Series-5

MARTIN > Electric Vibrators (CD models) are designed and manufactured to ensure the best performance and reliability in severe-duty applications. The vibrator motor has a recommended operational ambient temperature and mounting surface temperature range of -22 to 104ΰF (-30 to 40C). If operating the motor in environments beyond these temperatures, call Martin Engineering, as the vibrator may require rating reduction, more frequent lubrication, or lubrication substitution.This manual provides instructions for installation onto steel bins and hoppers only. For installation onto other structures,...

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MARTIN® Electric Vibrators CD Series-6

In addition to metric hand tools, the following materials are required to install this equipment:Rigid beam or mounting plate. ՕMARTIN > BBAC Cable Kit, P/N 32271, or equivalent.(Mount Kit for Electric Vibrators, P/N 32401-XX includes W-beam Mount, mounting hardware, and MARTIN > Introduction ή BBAC Safety Cable Kit.) > Store vibrator in an ambient temperature not less than 41F (5аC) with a relative humidity not more than 60%. If the vibrator has been stored for 2 or more years, remove bearings, wash them, and repack them with new grease (see MaintenanceӔ). > Martin Engineering M3286-10/08 2...

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MARTIN® Electric Vibrators CD Series-7

The delivery service is responsible for damage occurring in transit. Martin Engineering CANNOT enter claims for damages. Contact your transportation agent for more information. 1.Inspect shipping container/pallet for damage. Report damage to delivery service immediately and fill out delivery services claim form. Keep any damaged goods subject to examination.2.Remove vibrator from shipping container/pallet. 3.If anything is missing contact Martin Engineering or a representative. > Before Installation !Turn off and lock out/tag out all energy sources to conveyor/loading systems to mounting structure....

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MARTIN® Electric Vibrators CD Series-8

Read entire section before beginning work. This manual provides instructions for installations onto steel bins and hoppers only. For other installations, call Martin Engineering or a representative. > Installation ! > If installation instructions are not followed, structure and vibrator can be damaged. Abusing or handling vibrator carelessly will accelerate wear and shorten bearing life. > 1.See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length. If second vibrator is required, mount 180 from first vibrator and halfway up slope. > Never weld structure with vibrator mounted...

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MARTIN® Electric Vibrators CD Series-9

Installation Skip weld ECF bracket Vibratormounting holesW-beam P/N 29757-XXP/N 29383-XX P/N 28309-XX T-beam Locking wedge > Martin Engineering M3286-10/08 5 > MARTIN ή Electric Vibrators size="-1">

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MARTIN® Electric Vibrators CD Series-10

7.After the vibrator has been operated for 10 to 20 minutes, check bolt torque. Tighten if necessary. > Vibrator TypeFrame Size*EnglishMetricBolt Size(Gr 5)Dry Torque(ft-lb)Bolt SizeDry Torque(kgm) CD, CDS00, 015/16 in. -18NC17M82CD, CDS10, 201/2 in. -13NC76M128CD, CDS30, 33, 35, 40, 505/8 in. -11NC137M1619 CD603/4 in. -10NC288M2038CD707/8 in. -9NC430M2256CD801 in. -8NC644M2471 CD90, 951 in. -8NC644M2589CD971-1/2 in. -8NC1374M36190CD100, 105, 1101-3/4 in. -8NCN/AM42**290*See Part NumbersӔ section for specific model numbers.**Plated bolt with antiseize. *Torque specifications are for reference...

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MARTIN® Electric Vibrators CD Series-11

!If vibrator is mounted more than 6 in. (152 mm) above ground, install cable securing vibrator to structure. Without cable, vibrator could fall and cause injury. > Installation 8.Secure vibrator to structure by installing MARTIN > BBAC Cable Kit, P/N 32271, or equivalent as follows (cable is included with Mount Kit for Electric Vibrators, P/N 32401-XX):a.Weld D-ring (A, Figure 4) onto structure wall (B) above vibrator. A BD CEF B A.B. C.D.E.F.D-ringStructure wall Wire cableVibrator lifting eyeD-ring on W-beamCable clamp (6) > b.Loop 1/4-in. (6 mm) wire cable (C) through vibrator lifting eye (D)...

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MARTIN® Electric Vibrators CD Series-12

After removing any nuts or cap screws from vibrator assembly, re-install to the torque values specified in Table II. > Installation Cap Screwsft/lb (kgm)Shaft Nutsft/lb (kgm)Terminal Block Nutsft/lb (kgm) M67 (1)M13x122 (3)M40.87 (0.12)M816.5 (2.3)M15x136 (5)M51.45 (0.20)M1035 (4.8)M20x172 (10)M62.17 (0.30)M1258 (8)M25x1.5123 (17)M84.70 (0.65)M1494 (13)M30x1.5246 (34)M109.80 (1.35)M16137 (19)M45x1.5360 (50)M18195 (27)M20275 (38) !Wire vibrator in accordance with National Electrical Code Article 430. Have wiring installed by a qualified electrician only. > 1.Find wiring diagram number for your...

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MARTIN® Electric Vibrators CD Series-14

Distance Between Flats Distance Between Flats Compression Nut Compression Nut > Installation Martin Engineering M3286-10/08 10 > MARTIN Electric Vibrators size="-1">

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MARTIN® Electric Vibrators CD Series-16

4.Install wire connector between the two flat washers. See Figure 7. !Vibrator must be grounded using the power supply ground wire (or other if specified in the NEC). Failure to properly ground vibrator can cause severe injury or death. > 5.Connect power supply ground wire (or other if specified in the NEC) to ground vibrator terminal. Use closed loop wire connector only.6.Reassemble wiring cover, o-ring, and rubber compression block(s), taking care not to pinch the o-ring. Tighten cord grip around supply line(s). !Thermistors are intended for motor winding protection. They do not replace overload...

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