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Pharma Concept - Freeze Drying Systems for Vials

Pharma Concept - Freeze Drying Systems for Vials
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Pharma Concept - Freeze Drying Systems for Vials

Product catalog summary
Overview
Martin Christ specializes in pharmaceutical freeze drying systems, offering modular production systems with expandable features for maximum flexibility. Their systems ensure high-quality, aseptic production of pharmaceutical substances, integrating cutting-edge technologies and innovative ideas.
Key Features and Offerings
  • Modular Freeze Drying Systems: The Zeta series offers steam sterilizable freeze dryers with modular designs, suitable for cGMP production, ranging from 1 to 13 m² and handling vials from 2R to 50H.
  • Advanced Loading Systems: Through Motus Engineering, Martin Christ provides advanced loading systems that integrate seamlessly with freeze dryers, enhancing efficiency and safety.
  • Pre-Engineering Services: Comprehensive services including requirements analysis, technical evaluation, and concept development ensure optimal system integration and performance.
  • Automation and Control: The LPCplus SCADA system offers user-friendly process visualization and data management, ensuring safe, flexible, and cGMP-compliant operations.
  • Innovative PAT Tools: Tools like LyoCoN for controlled nucleation and WTMplus for wireless product temperature measurement enhance process monitoring and control.
System Design and Integration
The Zeta freeze dryer series features a dual-chamber principle for optimal water vapor flow and efficient space utilization, designed for easy scale-up and tech transfer, with integrated PAT tools and process documentation capabilities.
Loading and Unloading Solutions
Martin Christ offers a range of loading and unloading systems, from manual to fully automatic, tailored to meet specific customer needs and GMP regulations, ensuring safe and efficient transport of pharmaceutical products.
Conclusion
Martin Christ's freeze drying systems and solutions optimize pharmaceutical production processes, offering flexibility, efficiency, and compliance with industry standards. Their innovative approach and comprehensive support services make them a reliable partner in the pharmaceutical industry.
Introduction
The document discusses advanced technologies and systems for loading and unloading freeze dryers, emphasizing safety, efficiency, and integration with containment solutions, highlighting their importance in maintaining high safety standards and optimizing production processes.
Specifications and Features
The LyoShuttle system is a state-of-the-art solution for row-by-row loading and unloading of freeze dryers, using a battery-powered wireless robot with a toothed belt drive for horizontal movement along rails. Key features include no moving components above vials, compact design, GMP-compliance, high-speed operation, precise counting, and seamless integration with filling lines.
Procedures and Systems
The document outlines systems such as Push-BackPusher (PBP), Push-BackChain (PBC), and Push-InsidePush (PIP) systems, designed to enhance production efficiency by allowing flexible single and multi-row unloading and efficient distribution to multiple freeze dryers.
Global Service and Support
Martin Christ offers a comprehensive service network in over 70 countries, providing lifetime support for their systems, including on-site specialized technicians, online support, 24/7 hotline, calibration, maintenance planning, and availability of spare parts for at least 10 years.
Product Spectrum
The company offers a wide range of freeze dryer systems, including pilot freeze drying systems for process development, industrial production systems with capacities from 20 to 500 kg, laboratory-scale freeze dryers and RVCs for routine applications and R&D, and manual to fully automatic loading systems.
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Catalog excerpts

Pharma Concept - Freeze Drying Systems for Vials-1

Pharma Concept Freeze Drying Systems for Vials Modular production systems with expandable features for maximum flexibility

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Pharma Concept - Freeze Drying Systems for Vials-2

We create values Experience, expertise and innovation for your pharmaceutical production Martin Christ – Specialists for pharmaceutical freeze drying and more Cutting-edge technologies and innovative ideas are prerequisites for achieving excellent results. Reliability in the process means highquality execution to guarantee secure and aseptic production. High-quality active pharmaceutical substances pose complex requirements for freeze dryers. We successfully meet this challenge. As a leading international innovator, we at Martin Christ are continuously advancing our components and processes....

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Pharma Concept - Freeze Drying Systems for Vials-3

Vision for efficiency and success Pre-engineering for optimal production The powerful concept is the starting point and foundation of your project Customized expert consultation and design • Experienced partner for the whole life cycle of the freeze dryer • Integration of system technology in the process flow • Flexible equipment variants • Simple and reliable automated • Best partner concept Optimally combined to meet your requirements Your defined requirements (URS) are the basis for planning your freeze drying system. We support you from the first idea all the way to its implementation as...

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Pharma Concept - Freeze Drying Systems for Vials-4

Zeta – compact freeze drying systems Special features customized for your project The pharmaceutical series for production facilities Boost your production line with our powerful add-ons Pharma Concept Consulting PAT-Tools tio Your freeze drying system Loading systems Bas ic features Refrigeration systems Pharma concept by Martin Christ The Zeta product series includes steam sterilizable freeze dryers with loading and unloading systems that have been specially designed for cGMP production of pharmaceutical products. They cover production sizes from 1 to 13 m² and vials from 2R up to 50H. Also...

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Pharma Concept - Freeze Drying Systems for Vials-5

Reliable and process-oriented Impressive concept for your freeze dryer • Optimal vapour flow • Optimized automation concept • Integrated PAT-Tools • Easy scale up and tech transfer • Space saving design Optmized system design For cGMP process in pharmaceutical applications, we offer the Zeta freeze dryer series concept featuring the dual-chamber principle, developed by us. The big integrated intermediate valve seperates the two parts: product chamber and ice condenser. The large opening provides ideal flow conditions for water vapour. The dual-chamber system is espacially beneficial for automated...

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Application-optimized automation concept Optimized process visualization Combined process visualisation and data management LPCplus – user-friendly SCADA system Freeze Dryer SCADA system Loading system LyoShuttle Optimal combination of standards and our experience The Martin Christ automation concept combines industry standards in process automation with a focus on freeze drying systems for the pharmaceutical industry and the decades long experience of our specialists. The result is optimal control of freeze drying systems, including manufacturer independent communication with integrated unit...

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Pharma Concept - Freeze Drying Systems for Vials-7

Optimal process monitoring Well-designed, fully integrated PAT-Tools LyoCoN – controlled nucleation Precision freezing of all vials – that is the controlled nucleation solution LyoCoN from Martin Christ. At the press of a button, crystallization of all the vials in the freeze dryer is initiated. • Ice vapour is generated from the product, so no additional external substances (such as WFI) are required • GMP compliant process • No media (exhaust air or gas) that could contain active substances or product to be treated • Usable also in pilot systems that are not pressure-resistant LyoCam – camera...

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Pharma Concept - Freeze Drying Systems for Vials-8

Maximize Productivity Frame loading systems Loading and unloading systems for optimal process performance Efficient and customizable solutions for the pharmaceutical industry Our loading and unloading systems complement our product range perfectly. They are individually adapted to the needs of our customers, taking into account the capacity of the freeze dryers as well as all relevant requirements, including GMP regulations. Our offer ranges from manual solutions to semi- and fully automatic frame loading systems to fully automatic loading and unloading systems based on different principles....

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Pharma Concept - Freeze Drying Systems for Vials-9

Push-pull systems for production freeze dryers Highest efficiency and quality A cutting-edge loading and unloading system (Push-InsidePush) Our advanced push-pull systems for production freeze dryers come with a range of innovative features to significantly increase the efficiency and quality of your production processes. The batch loading allows for precise arrangements of vials in the freeze dryer, which not only optimizes the available space, but also greatly increases the overall efficiency of your processes. Our loading and unloading systems move vials at impressive speeds, both when loading...

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Pharma Concept - Freeze Drying Systems for Vials-10

Global service Service network in over 70 countries worldwide Comprehensive program of freeze dryer systems We also manufacture laboratory-scale freeze dryers and RVCs (Rotational vacuum concentrators) for routine applicatons and R&D. Lifetime support by Martin Christ At Martin Christ, we attach importance to high service quality, and offer comprehensive services for all aspects of our products. Our goal is to ensure optimal functionality and long service life of your system by consulting, supporting, or implementing. Decades of experience enable us to act quickly and competently. Check it out...

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Pharma Concept - Freeze Drying Systems for Vials-11

Martin Christ Gefriertrocknungsanlagen GmbH An der Unteren Söse 50 37520 Osterode am Harz

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.