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Freeze Drying Systems

Freeze Drying Systems
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Freeze Drying Systems

Product catalog summary
Overview of Martin Christ Freeze Drying Systems
Martin Christ is a leader in pharmaceutical freeze drying, providing advanced technologies for secure and aseptic production. Their systems are designed to meet the complex requirements of high-quality pharmaceutical substances, ensuring reliability and process optimization.
Key Features and Innovations
  • Intuitive Process Control: Systems feature intuitive controls and process optimization techniques.
  • Advanced Loading Systems: The acquisition of Motus enhances their solutions with advanced loading systems like the LyoShuttle.
  • Technical Innovations: Innovations include the LyoShuttle automatic loading/unloading system and the WTMplus wireless temperature measurement system.
Zeta Freeze Dryer Series
The Zeta series is designed for cGMP production, offering a dual-chamber system that separates the product chamber and ice condenser, optimizing water vapor flow and enabling automated CIP processes. It supports production sizes from 1 to 22 m² and is suitable for integration into isolator systems.
Process Visualization and Control
  • LPCplus SCADA System: Provides process control, visualization, and data management, compliant with pharmaceutical regulations.
  • Automation Concept: Combines industry standards with Martin Christ's expertise, featuring Siemens PLC and Profibus for sensor connectivity.
Temperature Measurement Systems
  • WTMplus: A wireless system for product temperature measurement, ensuring minimal influence on product temperature.
  • MTMplus: Manometric temperature measurement system for optimal monitoring.
Loading and Unloading Systems
Martin Christ offers a range of loading and unloading systems, from manual to fully automatic, designed to transport pharmaceutical products safely and efficiently. The LyoShuttle system is a cutting-edge solution for row-by-row loading and unloading, featuring a wireless robot for efficient handling.
Conclusion
Martin Christ provides comprehensive solutions for freeze drying systems, focusing on innovation, reliability, and compliance with pharmaceutical standards. Their systems are designed to maximize productivity and ensure high-quality pharmaceutical production.
Introduction
The document outlines advanced solutions for vial handling and freeze drying systems in pharmaceutical production, emphasizing efficiency, safety, and integration with existing processes.
Loading and Unloading Systems
These systems enhance production performance by allowing simultaneous high-speed unloading of vials. They offer flexible integration with filling lines and capping machines, and efficient distribution to multiple freeze dryers. Key features include:
  • No moving components above vials
  • Robust operation with minimal moving parts
  • Compact and easy to clean design
  • Maximum performance up to 450 vials/min
  • Seamless integration into filling lines
Containment Solutions
Containment technologies are crucial for safety and product quality in pharmaceutical production. The integration of loading systems into isolators and RABS systems reduces risks. Key aspects include:
  • Innovative monitoring solutions
  • Interface connections to upstream and downstream machines
  • Design of inward transfer solutions
Frame Loading Systems
These systems enhance transport processes and are suitable for medium-sized batches and retrofit projects. They offer:
  • Versatile use for different freeze dryers
  • Adjustable working height
  • Compliance with stringent safety and hygiene standards
  • Options for semi-automatic and fully automatic systems
Service and Support
Martin Christ provides comprehensive service support to ensure optimal functionality and longevity of systems. Services include:
  • Specialized technicians and online support
  • 24/7 hotline and quick response times
  • Calibration and availability of spare parts
  • Global service network in over 70 countries
Product Spectrum
The company offers a wide range of freeze drying systems for various applications, from pilot to industrial production, with capacities ranging from 2 to 500 kg. They also provide rotary vacuum concentrators for pharmaceutical research.
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Catalog excerpts

Freeze Drying Systems-1

Pharma Line Freeze Drying Systems Integrated perfection of freeze dryers and loading systems

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Freeze Drying Systems-2

We create values Experience, expertise and innovation for your pharmaceutical production Martin Christ – Specialists for pharmaceutical freeze drying Cutting-edge technologies and innovative ideas are prerequisites for achieving excellent results. Reliability in the process means high-quality execution to guarantee secure and aseptic production. High-quality active pharmaceutical substances pose complex requirements for freeze dryers. We successfully meet this challenge. As a leading international innovator, we at Martin Christ are continuously advancing our components and processes. Intuitive...

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Freeze Drying Systems-3

Compact freeze drying systemsZeta - the pharmaceutical series for production facilities Optimized system design For GMP processes in pharmaceutical applications, we offer the Zeta freeze dryer series featuring the dual-chamber principle, developed by us. The big integrated intermediate valve separates the two parts: product chamber and ice condenser. The large opening provides ideal flow conditions for water vapour. The dual-chamber system is especially beneficial for automated and validated CIP. For our customers, using the Zeta freeze dryer means increased performance, reduced process times...

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Freeze Drying Systems-4

Optimized process visualization LPCplus - user-friendly SCADA system Application-optimized automation conceptCombined process visualisation and data management Siemens PLC SCADA system Optimal combination of standards and our experience The Martin Christ automation concept combines industry standards in process automation with a focus on freeze drying systems for the pharmaceutical industry and the decades long experience of our specialists. The result is optimal control of freeze drying systems, including manufacturer independent communication with integrated unit operations. A coordinated system:...

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Freeze Drying Systems-5

Optimal process monitoring Well-designed, fully integrated PAT tools LyoCoN – controlled nucleation Precision freezing of all vials – that is the controlled nucleation solution LyoCoN from Martin Christ. At the press of a button, crystallization of all the vials in the freeze dryer is initiated. • ce vapour is generated from the product, so no additional external I substances (such as WFI) are required • GMP compliant process • o media (exhaust air or gas) that could contain active substances N or product to be treated • Usable in pilot systems that are not pressure-resistant LyoCam – camera...

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Freeze Drying Systems-6

Vision for efficiency and success System integration The powerful concept is the starting point and foundation of your project Optimal processes with modular system components • Experienced partner for the whole life cycle of the freeze dryer • User Requirement Specification as the basis for project work • Custom concepts • Flexible equipment variants • Flexible refrigeration systems Unique projects deserve special attention We support you from the first idea all the way to its implementation as it’s essential that your freeze dryer and the loading and unloading system match your requirement...

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Freeze Drying Systems-7

Maximize Productivity Loading and unloading systems for optimal process performance MOTUS Life Science Technology Together we can do more Motus is part of Christ group www.martinchrist.de/en/ company/motus Our loading and unloading systems complement our product range perfectly. They are individually adapted to the needs of our customers, taking into account the capacity of the freeze dryers as well as all relevant requirements, including GMP regulations. Our offer ranges from manual solutions to semi- and fully automatic frame loading systems to fully automatic loading and unloading systems...

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Freeze Drying Systems-8

Push-pull systems for production freeze dryers Highest efficiency and quality A cutting-edge loading and unloading system Our advanced push-pull systems for production freeze dryers come with a range of innovative features to significantly increase the efficiency and quality of your production processes. The batch loading allows for precise arrangements of vials in the freeze dryer, which not only optimizes the available space, but also greatly increases the overall efficiency of your processes. Our loading and unloading systems move vials at impressive speeds, both when loading (up to 450 vials...

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Freeze Drying Systems-9

Frame loading systems Efficient and customizable solutions for the pharmaceutical industry Safety and efficiency in pharmaceutical production The pharmaceutical industry is currently experiencing a growing need for frame loading systems, which help to raise the transport process to a significantly higher level of performance. These systems stand out thanks to their ability to harmoniously combine efficiency and flexibility in various applications. This versatility makes it a crucial option for optimizing vial handling. These solutions are particularly suitable for medium-sized batches and retrofit...

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Freeze Drying Systems-10

Global Service Service Network in over 70 countries worldwide Comprehensive program of freeze dryer systems Lifetime support by Martin Christ At Martin Christ, we attach importance to high service quality, and offer comprehensive services for all aspects of our products. Our goal is to ensure optimal functionality and long service life of your system by consulting, supporting, or implementing. Decades of experience enable us to act quickly and competently. Check it out for yourself... 1 • pecialised and certified service technicians on site S • nline support for problems O • 4/7 hotline for technical...

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Freeze Drying Systems-11

Martin Christ Gefriertrocknungsanlagen GmbH An der Unteren Söse 50 37520 Osterode am Harz

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.