LT5

LT5

LT5

Product catalog summary
Overview: The document describes the LT5 and LT5-S laboratory systems designed for Partial Discharge (PD) measurement, highlighting their applications, specifications, and advantages in quality control and product development.
System Configurations:
  • LT5: A compact, mobile system suitable for R&D and quality labs, particularly for three-phase stators, motors, and coils. It features a 19-inch cabinet, external Windows 11 notebook, and supports AC Hi-Pot up to 3 kV and surge up to 5 kV.
  • LT5-S: An extended system for multi-product labs requiring high voltage and volume quality control. It includes a floor-standing rack or bench with a plexiglass chamber, supporting AC Hi-Pot up to 5 kV and surge up to 7.5 kV.
Applications:
  • Supplier qualification and comparison of materials like enamelled copper and aluminum.
  • Process validation for impregnation effectiveness and winding machine parameters.
  • Product development for assessing geometry criticalities and tolerances.
  • Life and degradation testing through PDIV monitoring during accelerated aging.
  • Defining acceptance thresholds for in-line quality control.
Measurement Performance:
  • Background noise is below 0.05 nC with AC source and below 5 mV with impulse source.
  • PD-free system guaranteed up to installed rated voltages.
  • High-energy surge generator with discharge capacity up to 680 nF on the 7.5 kV module.
Software: The EDCWin.NET software manages test programs, parameters, sequences, and thresholds, ensuring continuity between laboratory and production line. It supports CSV and SQL Express database archiving and customizable reporting.
Testing Methodology: The Marposs E.D.C. method uses capacitive coupling for PD measurement, offering more sensitivity and reliability by filtering out noise.
Standards Compliance: The systems comply with EN 60034-18-41, EN 60270, and IEC 60034-27 standards.
Technical Features:
  • Testable products include wound stators, hairpin stators, coils, and insulation samples.
  • Optional tests cover winding resistance, inductance, and DC insulation.
  • Connectivity options include Ethernet LAN and USB.
Conclusion: The LT5 and LT5-S systems provide comprehensive solutions for PD measurement, supporting material qualification, process validation, and quality control in laboratory and production environments.
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Catalog excerpts

LT5-1

EDC LT5 Laboratory system for Partial Discharge measurement

 Open the catalog to page 1
LT5-2

In production, a Partial Discharge measurement identifies non-conforming parts and rejects them. In the laboratory the same measurement does much more: it tells which copper supplier produces tougher enamel, whether impregnation works, where the weak point of a new hairpin geometry lies. It is the tool with which materials, processes and designs are qualified before going into series production. ► Supplier qualification and comparison: enamelled copper and aluminum, insulating materials, impregnation resins ► Process validation: impregnation effectiveness, role of the phase separator, winding...

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LT5-3

THE TOOL FOR THOSE WHO QUALIFY MATERIALS, PROCESSES AND PRODUCTSLABORATORY APPLICATIONS ► Supplier qualification and comparison. Measuring PDIV on samples wound with wire from different suppliers allows the optimal supplier to be chosen objectively, independently of the declared datasheet. ► Impregnation process validation. By measuring the same stator before and after impregnation, and comparing resin recipes, the actual insulation gain is quantified. ► Insulating material testing. Objectively assess the effectiveness of enamels, resins and phase separators under voltage stress, in conditions...

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LT5-4

THE TEST THAT SEES WHAT OTHERS MISS A Partial Discharge is a localized electrical discharge that only partially bridges the insulation between two conductors. It is not a short circuit, it is its precursor. Every discharge leaves a micro-erosion in the dielectric; repeated over time under voltage stress, it leads to failure. In the laboratory it serves three purposes: choosing materials and suppliers objectively, validating processes before production, anticipating degradation before it becomes failure. Marposs E.D.C. laboratory tests on a sample stator and rotor simulate three realistic defects....

 Open the catalog to page 4
LT5-5

APPLICATION RANGE Wound stators ■ hairpin stators ■ coils ■ wound rotors ■ motorettes ■ wound wires ■ insulation samples. R&D laboratories, quality departments, supplier qualification, process validation, life testing. 19-inch 6U cabinet, external Windows 11 notebook. Floor-standing rack 600x700xH950 mm or bench with plexiglass chamber, industrial PC. NUMBER OF HV TERMINALS 3 terminals + GND ^ than 3 termina1s MAIN ELECTRICAL TESTS AC Hi-Pot with PD measurement ■ AC PDIV/PDEV with 50/60 Hz sinusoidal source ■ surge with PD measurement ■ PDIV ■ RPDIV/PDIV with impulse generator. OPTIONAL TESTS...

 Open the catalog to page 5
LT5-6

For a full list of address locations, please consult the Marposs official website Edition 06/2026 - Specifications are subject to modifications. © Copyright 2026 Copyright Marposs - All rights reserved. Without prior written consent, this document and its content cannot be used, totally or partially, for purposes different from those expressly allowed. MARPOSS, and other names/signs of the Marposs Group shown therein are registered trademarks or trademarks of Marposs S.p.A. or other companies of the Group in the U.S.A. and other Countries. Some models of the product line, or parts of them, may...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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