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HVT English

HVT English

HVT English

Product catalog summary
Overview
The document outlines the specifications and capabilities of the High Voltage Testing (HVT) system for magnet wire, designed by EDC. It emphasizes the system's ability to detect insulation defects in real-time during production, ensuring the quality of the wire spool.

Technical Specifications
  • Test Voltage: Up to 12 kV DC
  • Line Speed: Up to 1300 m/min
  • Max Leakage Current: 100 µA
  • Sampling Frequency: 2.5 KHz
  • Contact System: Soft conductive brushes or pulleys

Key Features
  • Real-time defect detection and signaling
  • Encoder-based defect localization along the wire
  • Full traceability along the entire production length
  • Stable performance at production speed
  • Designed for continuous operation in harsh environments

System Architecture
  • Supports up to 24 independent production lines
  • Up to 3 measuring heads per line (1 step, pre-charge, and testing)
  • Compatible with round and rectangular wire, and all insulation types

Performance and Reliability
  • Reliable detection of micro-defects in enamel insulation
  • Immediate defect detection and signaling
  • Engineered for industrial reliability with real-time process control

Post-Processing Features
  • Fault Classification
  • Spool Classification
  • Spooler Management

Conclusion
The HVT system is engineered for robust, reliable, and scalable high-voltage testing directly in the production line, ensuring high-quality magnet wire production with comprehensive defect detection and management capabilities.
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Catalog excerpts

HVT English-1

EDCHVT IN-LINE HIGH VOLTAGE TESTING FOR MAGNET WIRE

 Open the catalog to page 1
HVT English-2

RELIABLE INSULATION TESTING. DIRECTLY IN YOUR PRODUCTION LINE Insulation defects in magnet wire are often invisible — until they cause failure in the final application. HVT detects these defects in real time, during production, classifying the spool quality downstream. By applying a controlled high-voltage DC stress through dedicated contact systems (pulleys or brushes), the insulation is continuously verified. Any weakness is immediately detected, enabling fast and precise response. Built on EDC's experience in electrical testing systems for motors and stators, HVT is designed for stable, repeatable...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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