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Flexible Assembly Technology for hose and cable

Flexible  Assembly Technology for hose  and cable
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Flexible Assembly Technology for hose and cable

Product catalog summary
Introduction
Marken Solutions is a leader in flexible assembly technology for hoses and cables, offering products such as cutters, crimpers, and coilers. With over 25 years of experience, they provide both standard and customized solutions to meet diverse assembly needs.
Product Offerings
  • Automatic Cutters: Advanced technology ensures precise and repeatable cuts, with wet cutting options to reduce contamination and extend blade life.
  • Crimping Machines: Suitable for production and industrial applications, offering reliable performance across various materials.
  • Payouts, Feeders, and Coilers: These systems enhance material handling efficiency and are available in manual and automated configurations.
Technology and Features
Marken employs cutting technologies such as weld cutting, hydraulic cutting, and air guillotine, tailored for different materials and applications. PC control and touch screen interfaces improve operational flexibility and accuracy.
Customization and Services
Marken offers equipment customization to meet specific customer needs, along with consulting, setup, maintenance, and software updates.
Conclusion
Marken Solutions is dedicated to advancing assembly technology with a focus on productivity, safety, and profitability, ensuring tailored solutions for the hose and cable industries.
Specifications Overview
The document details specifications and features of Marken's automatic cutting and crimping machines, including machine types, applicable materials, voltage options, dimensions, weight, and cutting methods.
Specifications
  • Voltage Options: Machines operate on 110V to 600V, single or three-phase, with 100 psi air requirements.
  • Dimensions and Weight: Sizes range from 18” x 24” x 13” to 60” x 62” x 36”, and weights from 125 to 2,000 pounds.
Cutting Machines
  • 450 Series: Uses Air Guillotine and Intensifier methods for non-wire hoses, battery cables, and steel cables.
  • 475 Series: Features multiple cutting methods for materials like PTFE hoses and steel cables.
  • 500 Series: Offers various cutting methods for non-wire hoses, hydraulic hoses, and steel cables.
  • 600 and 650 Series: Designed for larger industrial hoses with features like wet cut systems and pneumatic benders.
Crimping Machines
  • Crimp Force: Ranges from 80 to 440 tons, suitable for various hose sizes and materials.
  • Control Options: Equipped with touch screen or micrometer controls for precision.
  • Die Sets: Available in various series to accommodate different crimping needs.
Key Features
  • Integrated Printing: Machines can print part numbers, barcodes, logos, and depth markings directly onto materials.
  • Production Efficiency: Capable of high-speed operations, with some models achieving up to 2,000 cuts per hour.
  • Accuracy: Cutting accuracy ranges from 0.1% to 0.5% of length, exceeding SAE standards.
Contact Information
For more details, customers can contact Marken Mfg. via phone at 763.577.0111 or email at [email protected].
Additional Specifications
  • Flange sizes: 8” flange, ANSI 300lb 6” flange.
  • Master Die Length: 6 Inch (150mm).
  • Opening Travel: +5 inch (+125 mm).
  • Gross Weight: 6300 lbs.
  • Motor: 7.5 hp (5.5kW) – 208/480V 3Ph with voltage options of 230V 3Ph or 480V 3 Ph.
  • Dimensions: 44” x 31” x 76”.
  • Control: Touch Screen.
  • Applicable Die Sets: 60, 60L, and 285.
Die Sets and Adapters
  • Available die sets include 16, 40, 60, 60L, and 285 Series with specific size options.
  • Adapters include 130/80, 230/80, 145/80.
Products and Materials
  • Includes pushers, skivers, and pressure test tanks.
  • Application hoses with max sizes ranging from 1” to 2”.
  • Standard tooling for various fittings and optional tooling for elbow fittings.
  • Pressure test capabilities with max test pressure of 1,500 bar (20,000 PSI).
Services
  • Consultation and setup services for new equipment.
  • Machine tune-up, calibration, and repair services.
  • Contract cutting and rental options for equipment.
  • Leasing options for purchasing machines.
  • Technical support and equipment upgrades.
Company Information
Marken Manufacturing has over 20 years of experience, offering custom machine applications and a commitment to excellent products and services, with offices in the U.S. and Germany.
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Catalog excerpts

Flexible  Assembly Technology for hose  and cable-1

Flexible Assembly Technology for hose and cable Edition IV Prefeeds Cutters Skivers Coilers Crimpers

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Flexible  Assembly Technology for hose  and cable-2

Technology for cutting & beyond 20 YEARS OF EXPERTISE Marken has over 25 years of experience helping you with cutting technology and your equipment needs. Marken specializes in standard and custom cutting and crimping machines for hose, wire, cable and tubing industries. Along with a full line of accessories ranging from payouts to coilers and skivers to test benches, Marken meets all your hose and cable assembly needs. MARKEN SOLUTIONS • MANUAL CUTTiNG • AUTOMATiC CUTTiNG • FEEDiNG / COiLiNG • FiTTiNG iNSERTiON • CRiMPiNG • MARKiNG • TESTiNG • SERViCE • CUSTOMiZATiON Dear Customer, Thank you...

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Flexible  Assembly Technology for hose  and cable-3

PUSHERS, SKIVERS, PRESSURE TEST CUSTOMIZED MACHINES Models, numbers, specifications, performances, designs; all subject to change. Advanced Instruction Set up / Installation Maintenance / Repair Software Update System Upgrade

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Flexible  Assembly Technology for hose  and cable-4

technology Automatic Cutters K E Y F E AT U R E S touch screen with auto adjustment 475 SERIES indepentent measuring system patented cutting technology adjustable material guide small footprint Features/Benefits Accurate and repeatable Clean square cuts and long blade life Reliable, easy to operate and maintain Fast and easy set up for hose sizes auto adjustment of first piece • patented blade and cutting technology independent measuring system • wet cut reduces contamination in cutting process, inside smooth feeder options hose and in the facility environment accuracy 0.1- 0.3% of cut length...

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Flexible  Assembly Technology for hose  and cable-5

technology Cutting Applications Hydraulic Hose Wire, Steel Cable Rubber Hose High Pressure Tubing Suction Hose Hose Guard Composite Hose Cutting Methods Weld Cut (WC): The Weld Cutting method uses the application of electricity, when cutting steel cable, to produce a sealed and contained cut. The Hydraulic cutting method allows you to cut various sizes and types of materials that require more force, while decreasing the risk of contamination. Marken’s Air Guillotine cut method works for non-wire hose and small battery cable, allowing for a clean, square cut, with no contamination Marken Mfg....

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Flexible  Assembly Technology for hose  and cable-6

technology Marken Touch Screen Controller Touch Screen easy operation • Auto adjustment of first piece • Single piece or batch cutting • Error free measuring and cutting • Automatic adjustment ensures accuracy regardless of feed speed • Operation Instructions and Trouble Shooting Diagnostics at your fingertips • Password protected screens Optional PC Controlled Operation Organize Products • Sort by hose type or size Remote Network Control Multiple User Levels Kit Manufacturing • Import/export with Excel • Database options include: SQL, Access Additional Advantages of Touch Screen and PC Control...

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Flexible  Assembly Technology for hose  and cable-7

technology Flexible Integrated Production Automated multiple kit production Marken has developed state of the art, fully flexible solutions for the manufacturing of single pieces, kits and batches. customer A order 1 Marken PC Control allows you to: • Receive and Enter Orders manually or electronically • Sort the Production Runs by customer, kit, hose size/type • Combine different kit/batch Orders enabling you to Maximize Runs and Increase Productivity • Larger runs Minimize the need for Tooling Changes • Yields individual products/pieces Automatically! Integrated flexible marking Marken technology...

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Flexible  Assembly Technology for hose  and cable-8

technology Industry Leaders Marken automatic cutting solutions, automatic cutters, feeders/ racks and coilers give you the tools to run a modern, organized assembly operation with high productivity. Automatic batch production High Mixed batch / kit production Batches to kits Hose assembly suppliers work with OEM equipment manufacturers with differing requirements. Some manufacturers build large volumes of standard machines, yet others require short delivery times with extreme flexibility. This creates new challenges for a hose assembly supplier. Fully manual hose assembly factory

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Flexible  Assembly Technology for hose  and cable-9

Modern Marken Solution for flexible hose assembly Marken line for volume batch production Flexible Marken technology yields: Increased Productivity • Low defect cells • Single piece flow production cell • Labor reducing cell Increased Safety • “Pain Reduction” production equipment Increased Efficiency • Integrated systems • High precision production • Premium line production equipment Increased Profitability • Cost saving automation • Rapid payback investment Marken flexible assembly factory streamlined volume line and traditional manual assembly cell

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Flexible  Assembly Technology for hose  and cable-10

763 REEL PAYOUT Manual Wire Steel Cable Hose 'larger available on request LLMPL48 PAYOUT Motorized Wire Steel Cable Hose Steel Cable Air activated. Dancer controlled variable speed. 110/230V 1ph 50/60hz 106”x 80”x 100” 450 lbs Motorized reel take-up or payout. Dancer controlled variable speed. 208/480v 3ph 50/60hz 120” x 60” x 72” 2000 lbs

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Flexible  Assembly Technology for hose  and cable-11

670HD COILER w/Measuring Device Payouts, Feeders and Coilers P200 MOTORIZED FEED Payout for spools & reels of wire. Single or dual feed locations Automatic feed. Dancer controlled speed. 110/230V 1ph 50/60hz 48” x 28” x 42” 150 lbs SR SERIES RACKS Configurable in groups of 6 places 80” x 40” x 76” 200 lbs Size varies depending on configuration* contact: [email protected]

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Flexible  Assembly Technology for hose  and cable-12

AC-30 auto-coiler for in line automatic coiling of hose. Best used with the 500S. Automatic Application Steel Cable Air: 80 psi Power 110/230v 1ph 1hp 28” x 80” x 46” 200 lbs Foot pedal pin release Interconnects with autosaw for controls. Max length depends on hose diameter. Max hose diameter 1”OD Enables one piece flow of coiled products increasing productivity. Reduces “touches” by operators in a production cell environment. Ergonomic working position eliminates lifting of heavy coils thereby reducing injuries. Coiling paddles drop away to allow a coil to be slid off to the assembly station....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.