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GRADING SOLUTIONS

GRADING SOLUTIONS
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GRADING SOLUTIONS

Product catalog summary
Introduction
MARELEC Food Technologies specializes in advanced weighing and sorting systems for the fish, meat, and poultry industries, known for high speed, precision, and custom design. They focus on a service-oriented approach and flexibility to meet specific customer needs.
Unique Selling Points
  • Intelligent Batching Algorithm: Optimizes station fill to minimize giveaway.
  • Modular Concept: Reduces spare parts and maintenance downtime.
  • User-Friendly Software: Stores over 100 programs for easy operation.
  • Hygienic Design: Open structure for thorough cleaning, FDA-approved materials.
  • Separation Methods: Includes pull arms and tilting conveyors.
  • Stainless Steel Drum Motors: Ensures silent operation with high protection.
  • Service: 24/7 support with remote diagnostics.
  • Low Noise: Creates a pleasant working environment.
  • Flexible Design: Custom solutions for specific applications.
  • Worldwide Support: Network of trained distributors.
  • Production Reports: Real-time data and remote control via MATRIX software.
Overview
The grading systems include various infeed systems, separation methods, and output options, enhanced by features like take-away conveyors and label printers. MATRIX software optimizes processing performance and profitability.
Infeed Systems
Models cater to applications such as whole fish, fillets, and live lobsters, with capacities from 50 to 150 pieces per minute.
Compact Grader
The MARELEC M3 compact grader integrates infeed, weighing, and grading on one belt, offering precision and versatility with batching and label printing options.
Flowscale
The MARELEC M1-F100 is designed for flow weighing, handling up to 100 tons per hour, suitable for onshore and offshore environments.
Grading After Portioning
The PORTIO system uses laser and camera technology for precise portioning, with graders in line to optimize capacity and maintain product quality.
Grader on Vessel
On-board graders feature motion compensation for accurate readings at sea, with custom designs for limited space on vessels.
Aquaculture
Solutions for seabass and seabream grading ensure maximum capacity and minimal giveaway with intelligent batching.
Salmon
Systems cover the entire processing line, from reception to packing, with features like pocket systems and quality selection to optimize yield and speed.
Langoustines
Grading systems use retractable belts for gentle handling of fragile products like langoustines, maintaining quality during fast grading.
Crab
High-speed grading of crabs is achieved with low-angle batching bins for smooth handling, and intelligent batching software ensures target weight filling.
Lobster
Custom solutions for grading live lobsters include automatic crate transport and colored infeed belts for optimal spacing and capacity.
Seeing is Believing
MARELEC offers a demonstration room for customers to test grading solutions, showcasing accuracy, capacity, and fast ROI.
DemoMATRIX
MATRIX gathers production data and allows remote control of devices, visualizing KPIs like yield and throughput in real-time, enhancing traceability and supporting both MARELEC and third-party machines.
Contact Information
MARELEC Food Technologies, Redanweg 15, 8620 Nieuwpoort, Belgium. Phone: +32 58 222 111, Email: [email protected]
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Catalog excerpts

GRADING SOLUTIONS-1

ImarelecGRADING SOLUTIONS www.marelec.com

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GRADING SOLUTIONS-2

MARELEC Food Technologies started with MARine ELECtronics for the trawler industry. Soon after, robust yet reliable weighing and sorting systems for the fish industry were developed both for use on shore as well as at sea. The unique features such as the high speed, precision and the custom design were then integrated into solutions for the meat and poultry industry. Nowadays, we are world leading in designing and producing highly advanced weighing and sorting systems as well as intelligent portioning machines. USP’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Unique Selling Points The MARELEC Grading Solutions combine state of the art technology for creating highly advanced accurate and fast grading solutions. 1 // INTELLIGENT BATCHING ALGORITHM The MARELEC intelligent batching algorithm keeps track and makes combinations of the different weights to fill the stations to the target batch weight, with an absolute minimum giveaway. MARELEC gladly runs a simulation to determine the optimal number of stations for your application. 2 // MODULAR CONCEPT MARELEC grading systems are built with modular key component parts. This reduces the amount of spares...

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/ 8 / LOW NOISE The grading machines have the lowest noise level during operation. This creates a pleasant environment for the operators. / 9 / FLEXIBLE DESIGN A team of experienced engineers translates the requirements and specific needs of the customer into a grading system that is custom designed and built. This flexible approach guarantees the exact solution for the application keeping the maximum throughput as priority on the minimal footprint. / 10 / WORLDWIDE SUPPORT MARELEC has a network of exclusive distributors throughout the world, with fully trained and qualified engineers to assist...

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1 // INFEED Various infeed systems are available to suit your application and capacity. For a complete overview go to page 10 . 2 // SEPARATION METHOD Speed, type and state of the products determine the ideal separation method: pull arms, kick arms, tilting conveyors, pushbars or retract conveyors . 3 // OUTPUT The graded products can be sorted straight into boxes or via various types of batching bins, presentation trays, bag holders or perpendicular belts . 4 // HYGIENIC DESIGN All grading systems have a completely open structure, without hidden corners, for complete cleaning and disinfecting....

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Compact Grader (pieces/min) In-line Circular Application Capacity ** Dimensions ’ Compact means infeed, weighing and grading on one belt and one frame . The MARELEC M3 compact grader is an easy to use, simple and robust solution. All of this with the same precision as the classic graders . Frozen, fresh & live Fresh fish fillets Langoustines (in conjunction with retract grading system) Live lobster ' Please contact MARELEC sales department with your product specifications . We gladly help to select and design the optimal infeed system. '* Actual capacity depends on dimensions and state of the...

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Grading after portioning MARELEC offers the best equipment for flow weighing. These systems are able to weigh accurately a flow of products, e.g. pelagic fish or ice, over a certain period of time. This eliminates the need for collecting raw material in trays or tubs for weighing and gives a continuous raw material throughput. MARELEC has become the world leader with the intelligent portion cutter PORTIO. The PORTIO scans the fish fillets or whole fish using advanced laser and camera technology. With the exact shape, volume and density known, the software calculates instantly where to cut to...

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Adding value at the very start of the processing line can be done by grading on board. On-board graders have an active motion compensation which always gives accurate readings even at the roughest seas. As available space on a fishing vessel is always limited, MARELEC offers tailor made designs that suits the wishes of the customer. Even at sea, MARELEC can provide remote service in case technical assistance is needed. MARELEC has a wide installed base of grading solutions for seabass and seabream in aquaculture. The complete line starts from the tub lifter that drops the fish and ice into a...

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Other applications Yield and speed are important for any processor in the salmon industry. MARELEC covers a range of weighing and grading systems from the reception of the fish to the end of the line. This means that the weight of every single fish or the total amount can be recorded at the reception. This is also possible after gutting, filleting, skinning, ... The MARELEC equipment allows to divide the salmon flow into different sizes and qualities. At the end of the line, the packing can be done in tubs, boxes or bags, depending on the need. Intelligent batching is available on all machines...

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Food processors continuously search ways to stay competitive in a rapidly changing market. The food processing industry is driven by digital transformation. Processors rely on data analysing to define where to make improvements in their processes. MATRIX is a tool that not only gathers production data but also allows to remotely control devices on the work floor. The all known KPI’s such as yield, throughput, give-away, quality, … have a huge effect on the competitiveness and profitability. The consequences of a process adjustment can go both ways so real-time feedback is very important. MATRIX...

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IN BALANCE WITH YOUR NEEDS MARELEC Food Technologies Redanweg 15 - 8620 Nieuwpoort - Belgium - T +32 58 222 111 - sales@marelec . com

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All MARELEC Food Technologies BVBA catalogs and technical brochures

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    13  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.