USPure, Single Skid USP Quality 2.5 to 20 USGPM

Product catalog summary

Overview: The USPure High Purity, Single Skid Water Treatment System by Mar Cor Purification is designed to deliver high-quality water treatment with assured performance, delivery, quality, validation, and compliance with regulations. The system is available in chemical and hot water sanitizable designs, suitable for various applications including USP Purified Water, biotechnology, cosmetics, and medical device manufacturing.

System Specifications: The system integrates pretreatment, Reverse Osmosis (RO), and Electrodeionization (EDI) on a single skid for efficient installation and startup. It features sanitary piping and a PLC-based control system. The system is manufactured under ISO 9001:2000 standards and undergoes a wet factory acceptance test (FAT) before shipment.

Sanitization Options:

Chemical Sanitization: Utilizes a chemical disinfection procedure with options for bisulfite injection or carbon filtration for chlorine removal. The process is semi-automatic.
Hot Water Sanitization: Uses 80°C water for disinfection, with a fully automated or operator-initiated process.

Validation Documentation: Each system includes a comprehensive documentation package for validation support, including operation manuals, user requirements, functional and software design specifications, and factory acceptance test reports.

Applications: The system is applicable to various markets, including USP Purified Water, biotechnology, cosmetics, medical device manufacturing, and more. It can be adapted for non-sanitary applications with less expensive components.

Design Parameters: The system offers different models with varying product flow rates, feed flow, operating temperature, system recovery, and feed pressure. It supports both chemical and hot water sanitization methods.

Water Quality Standards: The system meets current USP standards for purified water, with options to meet requirements for highly purified water. Key parameters include conductivity, TOC, bacteria, and endotoxins levels.

Feed Water Requirements: The system requires potable feed water with specific silt density index, free chlorine levels, temperature, pH range, total dissolved solids, and iron/manganese content.

Options and Monitoring: The system offers various pretreatment and process options, including multimedia filters, UV sterilizers, and final filters. Monitoring options include TOC and hardness monitors, and a chart recorder.

Control and Panel Specifications: The system uses Allen Bradley controls with a Micrologix 1500 PLC and a Panelview 1000 touchscreen. It includes Ethernet for SCADA communication and a NEMA 4X stainless steel control panel with CSA, CUL, and UL approvals.

Catalog excerpts

USPure, Single Skid USP Quality 2.5 to 20 USGPM-1

Chemical Sanitizable Design Reverse Osmosis The chemical sanitization skid is a design that utilizes a chemical disinfection procedure using a disinfectant like Minncare. The system includes a stainless steel skid, duplex softeners, a choice between bisulfite injection or carbon filtration for chlorine removal and a HDPE break tank. The RO elements are TFC full fit design. The RO permeate, EDI feed and product are piped in IR welded polypropylene. The system has options for other unit operations such as UV lights and final filtration, that can be added. The entire disinfection process is a semi-automatic process initiated by the operator. Hot Water Sanitizable Design Water Brine Water Softener Tank Softener Bisulfite NaOH Injection Injection Reverse Osmosis The hot water sanitization skid is a design that utilizes a skid produced 80°C water to disinfect the RO & EDI components. The system includes a stainless steel skid, duplex softeners, a choice between bisulfite injection or carbon filtration for chlorine removal, a stainless steel break tank, and an in-line electric heat exchanger. The RO elements are TFC hot water sanitizable. The RO permeate, EDI feed and product are piped in sanitary 316L stainless steel. The system has options for other unit operations such as UV lights and final filtration, that can be added. The entire disinfection process is fully automated or it can be initiated by the operator. 3250 Harvester Road - Unit 6 A Cantel Medical Company High Purity, Single Skid Water Treatment System Assured Performance Assured Delivery Schedule Assured Quality Assured Validation Process Assured Compliance with Regulations

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USPure, Single Skid USP Quality 2.5 to 20 USGPM-2

Single Skid High Quality Water Systems System Specifications Validation Documentation As part of the standard offering, each system includes a comprehensive documentation package for validation support. Standard documents include the following: > Detailed Operation & Maintenance Manual with as built Drawings > (URS) User Requirements Specifications > (FRS) Functional Requirement Specifications > (SDS) Software Design Specifications > (FAT) Factory Acceptance Test Report. Non witnessed, No media in pretreatment > Material & Instrument Certificates (final product water only) The Mar Cor Purification...

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