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Maplan Maschinen und technische Anlagen, Planungs- und Fertigungsgesellschaft m.b.H.
Product Overview

Product Overview

Product catalog summary

Product Overview

This document presents a detailed technical catalog of MAPLAN's injection molding machines designed for elastomers, silicone, and thermoplastic elastomers (TPE). It highlights the company's global presence with contact details for offices and representatives worldwide.

Machine Specifications

Injection Unit Parameters

Maximum injection volumes range broadly from 50 cm³ up to 8600 cm³ depending on the model series.
Injection pressures vary between approximately 70 bar and 290 bar.
Injection speeds (capacity) range from about 27 cm³/sec to 356 cm³/sec.
Screw diameters span from 8.3 mm to 80 mm, with length-to-diameter (L/D) ratios between 9d and 14.5d.
Maximum screw speeds reach up to 2200 revolutions per minute.
Plasticising capacities vary up to 940 cm³/min depending on machine size.

Clamping Unit Parameters

Working heights range from 1410 mm to 5700 mm across models.
Opening strokes vary widely from 80 mm to 4900 mm.
Daylight (distance between tie bars) spans from 100 mm to 1300 mm or more, with some models customizable for larger moulds.
Clamping forces cover a broad spectrum from 4 kN up to 43000 kN (4 tons to 4300 tons), with options up to 1200 tons on request.
Opening forces typically range between 50 kN and 330 kN.
Closing speeds can reach up to 280 mm/sec; opening speeds up to 265 mm/sec.
Mould height ranges from minimums of 23 mm to 250 mm, and maximums up to 4900 mm.
Standard heating plate sizes vary by model, typically between 255x255 mm and 1140x700 mm.

Electric and Hydraulic Equipment

Motor power ratings range from 7.5 kW to 530 kW depending on machine size and model.
Heating plate power consumption varies from 6 kW to 110 kW.
Connected electrical loads range from approximately 15 kW to 247 kW, values given for 50 Hz operation without optional heating or cooling devices.
Hydraulic system pressures typically range from 100 bar to 280 bar.
Hydraulic pump outputs vary widely from 39 l/min up to 4000 l/min depending on model.

Machine Dimensions and Weight

Machine weights range from approximately 160 kg to 43000 kg.
Physical dimensions vary significantly, with widths from 450 mm to over 5700 mm, depths from 510 mm to 2300 mm, and heights from 175 mm to 5100 mm.
Floor space requirements range from about 2.3 m² to over 74 m².

Model Variants and Customization

Machine series include MTF, MBF, MHF, and specialized ergonomic editions.
Custom clamping forces up to 1200 tons are available on request.
Dual injection units (e.g., Fifo Dual) and specialized units for liquid silicone and thermoplastic elastomers are offered.

Additional Equipment and Components

Vertical motor units have nominal power ratings consistently at 1.451 kW, with weights between 315 kg and 550 kg.
Pneumatic and electrical brush units are specified with standardized design parameters and nominal power ratings.
Compatibility matrices assist in configuring injection and clamping unit combinations across different machine series.

Notes and Recommendations

All technical values are provided for 50 Hz power supply without additional heating, cooling, or optional equipment unless otherwise stated.
Machine selection should consider injection volume, clamping force, mould size compatibility, and power requirements.
Electrical and hydraulic system parameters must be matched to operational needs for efficiency and safety.
Footprint and weight considerations are critical for installation planning.

Summary

This comprehensive technical document serves as a reference for selecting and understanding MAPLAN's injection molding machines tailored for elastomers, silicone, and TPE. It covers detailed specifications of injection and clamping units, electric and hydraulic systems, machine dimensions, and weights. The inclusion of multilingual terminology and global contact information underscores MAPLAN's international market presence and support capabilities.

Catalog excerpts

HEADQUATERS AUSTRIA: MAPLAN GmbH Schoellergasse 9 A-2630 Ternitz T: +43 2630 35706 F: +43 2630 35408 [email protected] www.maplan.at Please find all our representatives worldwide under: www.maplan.at INDONESIA: PT Starlinger Sea Water Place Residence Apartment, Tokan B-12, JI. Pakuwon Indah Lontar Timur No. 3-5, Surabaya 60126, Indonesia T: +62 31 7393394 F: +62 31 7393393 [email protected] CHINA: MAPLAN Representative Office STARLINGER Plastics Machinery (Taicang) Co. Ltd. No. 19 Factory Premises No. 111 North Dongting Road;Taicang Economy Development Area CN- 215400 Taicang T: +86 (0) 136 1191 6224 [email protected] INDIA: MAPLAN Representative Office Starlinger Export GmbH 811A-812 Block “E” International Trade Tower INDIA - Nehru Place, New Delhi 110 019 T: +91-11-41617820-21 F: +91 11 41617822 [email protected] RUSSIA: MAPLAN Representative Office Ogorodniy proezd, 5 str. 2 Office 312 RUS-127254 Moscow T: +7 495 618 6079 F: +7 495 619 5961 [email protected] USA: Machinery + Planning Inc. 900 Muirfield Drive USA -Hanover Park, IL 60133 T: +1 630 924 0100 F: +1 630 924 1675 [email protected] rubber injection technology Änderungen vorbehalten / Information subject to change / Sujeito a modificações / Sous réserve de modification / Con reserva de modificación / Con riserva di modifiche Notizen | notes | notas | notes | notícias | appunti Produktübersicht Product Overview Características do produto Caractéristiques produit Resumen de productos Complessivo della produzione rubber injection technology spritzgieSSmaschinen für elastomere, silikon und tpe injection moulding machines for elastomers, silicone and TPE Máquinas da injeção para elastómetros, silicone e TPE Presses à injecter les élastomères, silicone et TPE Máquina de moldeo por inyección para elastómero, silicona y TPE Macchine per lo stampaggio a iniezione per elastomeri, silicone e TPE

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Notizen | notes | notas | notes | notícias | appunti Injection unit Screw diameter Screw length Groupe d'injection Unità d'iniezione Volume maxi injection Pression maxi injection Presión máx. de inyección Max. pressione iniezione Capacité maxi injection Diametro vite Lunghezza vite Plasticising capacity Capacité maxi boudinage Clamping unit Working height Opening stroke Lichte Weite Largura livre Clamping force Opening force Closing speed Opening speed Número de revoluciones Max. n° di giri vite máx. del husillo Capacidad de plastifiCapacità di plastificazione cación Altura del plato de trabajo...

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Injection unit Groupe d'injection Unità d'iniezione Volume maxi injection Pression maxi injection Screw diameter Screw length Capacité maxi injection Diametro vite Lunghezza vite Capacité maxi boudinage Plasticising capacity Clamping unit Working height Opening stroke Lichte Weite Largura livre Clamping force Opening force Closing speed Opening speed Presión máx. de inyección Max. pressione iniezione Número de revoluciones Max. n° di giri vite máx. del husillo Capacidad de plastifiCapacità di plastificazione cación Altura del plato de trabajo Altezza piano di lavoro Course d'ouverture Corsa apertura...

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Injection unit Groupe d'injection Unità d'iniezione Volume maxi injection Pression maxi injection Screw diameter Screw length Plasticising capacity Clamping unit Working height Opening stroke Lichte Weite Largura livre Clamping force Capacité maxi injection Diametro vite Lunghezza vite Presión máx. de inyección Max. pressione iniezione Capacité maxi boudinage Número de revoluciones Max. n° di giri vite máx. del husillo Capacidad de plastifiCapacità di plastificazione cación Altura del plato de trabajo Altezza piano di lavoro Course d'ouverture Corsa apertura Largeur intérieur Fuerza de cierre...

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Injection unit Groupe d'injection Unità d'iniezione Volume maxi injection Pression maxi injection Screw diameter Screw length Capacité maxi boudinage Plasticising capacity Clamping unit Working height Opening stroke Lichte Weite Largura livre Clamping force Opening force Closing speed Opening speed Capacité maxi injection Diametro vite Lunghezza vite Presión máx. de inyección Max. pressione iniezione Número de revoluciones Max. n° di giri vite máx. del husillo Capacidad de plastifiCapacità di plastificazione cación Altura del plato de trabajo Altezza piano di lavoro Course d'ouverture Corsa apertura...

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Injection unit Groupe d'injection Unità d'iniezione Volume maxi injection Pression maxi injection Screw diameter Screw length Plasticising capacity Clamping unit Working height Opening stroke Lichte Weite Largura livre Clamping force Opening force Schließgeschwindigkeit Öffnungsgeschwindigkeit Capacité maxi injection Diametro vite Lunghezza vite Capacité maxi boudinage Presión máx. de inyección Max. pressione iniezione Número de revoluciones Max. n° di giri vite máx. del husillo Capacidad de plastifiCapacità di plastificazione cación Altura del plato de trabajo Altezza piano di lavoro Course...

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