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PC5000 Folder

PC5000 Folder

PC5000 Folder

Product catalog summary
Overview: The document provides detailed information about the MAPLAN PC5000touch control system, designed for injection moulding machines. It highlights the system's state-of-the-art technology, ease of operation, superior diagnostic functionality, high precision, and repeatability.
Hardware Specifications: The system features powerful modular hardware, a deterministic multitasking PLC system, solid-state relays for heating zones, a full-size switch panel for manual movements, and a USB stick for data archiving and user code.
Control Surface: The control surface offers clear presentation and ergonomic working, with cycle configuration in graphic display, hot key bar for important functions, parameter input in physical values, and multilingual support. It includes MAPLAN diagnostic, maintenance program, alarm system, and integration of user manuals and drawings.
Production Statistics: The system supports PDC functions and allows for free, graphic cycle configuration with up to four parallel cycles.
Clamping/Injection Unit: Features include 10-step injection speed, 8-step holding pressure, plasticising ramp for exact shot volume, electronic back pressure adjustment, and mould protection.
Temperature Control: The system includes self-optimising PID controllers for temperature zones, heating circuit on timer clock, and emergency cooling program.
Ejectors: If available, the system includes ejector stroke measurement and mould protection.
Data Handling: Data can be archived on USB stick, flash disc, or network, with changes in machine parameters recorded and archived.
Options: Additional options include MAPLAN "Cure²"-Interface, graphic display of various parameters, transfer moulding, closed loop for injection speed, and control of additional machine equipment.
Safety and Reliability: The system ensures thoroughgoing reliability and safety for both machine and operator.
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Catalog excerpts

PC5000 Folder-1

© MAPLAN 09/2012 | We reserve the right to technical modifications. PC5000touch control system Standard equipment HARDWARE ● Powerful modular designed hardware, incl. flash disc ● Deterministic multitasking PLC system ● Solid State Relays for all heating zones ● „Full Size“ switch panel for all manual movements ● USB stick for data archive and user code Communication CONTROL SURFACE ● Clear presentation – ergonomic working ● Cycle configuration in graphic display ● Hot Key bar for all important machine functions (pages) provides direct page access ● Parameter input in physical values ● Switch to 3 different languages ● Access authority through key switch, Code or USB-stick ● MAPLAN DIAGNOSTIC ● Maintenance program ● Alarm system, Alarm archive ● Integration of user manual, electric plan and mechanic drawings (Hydraulic drawings) in the control surface ● Scalability – Integration of complex automations are possible ● Up to 4 individual customer pages for parameter input and actual parameter Display STATISTICS OF PRODUCTION ● PDC functions CYCLE CONFIGURATION ● CMI/OMI – cycle adjustable ● Free, graphic cycle configuration ● Support of up to 4 parallel cycles ● Automatic motion to start position CLAMPING- / INJECTION UNIT ● 10-step injection speed ● 8-step holding pressure ● Switch to holding pressure via position or hydraulic pressure ● Plasticising ramp for exact shot volume ● Electronic back pressure adjustment* ● Full-controlled back pressure* ● 3 closing speeds ● 3 opening speeds ● Mould protection TEMPERATURES ● Temperature zones with self-optimising PID controller ● Heating circuit on timer clock ● On/Off delay for the cooling units ● Emergency cooling program EJECTORS (if available) ● Ejector stroke measurement incl. speed ramp for injection- and clamp side ejectors ● Mould protection rubber injection technology DATA HANDLING ● Data archive on USB stick, Flash disc or network ● Changes of machine parameter are recorded and archived (set values and PDC) ● Alarm protocol other options on request MAPLAN GmbH Schoellergasse 9 2630 Ternitz, Austria T: + 43 2630 35706 F: + 43 2630 35408 [email protected] www.maplan.at * on systems with electric back pressure adjustment MAPLAN PC5000touch STATE OF THE ART CONTROL TECHNOLOGY FOR INJECTION MOULDING MACHINES, EASY OPERATION, SUPERIOR DIAGNOSTIC FUNCIONALITY, HIGH PRECISION, BEST REPEATABILITY

 Open the catalog to page 1
PC5000 Folder-2

Machine pictured may include equipment sold as options. PC5000touch Control technology One control generation for all MAPLAN injection moulding machine series and conversion kits. Highest precision and easy operation for efficient injection moulding. PC50touch for C-frame machine series and PC5000touch for T-bar machines with clamping forces up to 10.000 kN. X5touch The refurbishing solution for indestructible machines made by MAPLAN. State of the art safety technology. Thoroughgoing reliability and safety for machine and operator. MAPLAN diagnostic easy diagnostic by estimation of prompt measures...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.