MAPLAN - Vision becomes reality 2017
21Pages

MAPLAN - Vision becomes reality 2017

3 Foreword 4-5 New factory and sustainability 6-7 Personnel and open office 8-9 Production 10-11 Machines for all applications 12-13 Vertical series 14-15 Vertical edition series 16-17 Vertical ergonomic series 18-19 Horizontal series 20-21 C-Frame series 22-23 Multi components series 24-25 Special machinery 26-29 Control unit C6.web 30-31 Process optimisation 32-33 Demoulding devices & FIFO injection unit 34-35 Energy management 36-39 MAPLAN always at your service 40 MAPLAN worldwide Foreword Welcome to the world of MAPLAN Maplan manufactures machinery for the production of rubber and...

maplan The New Headquarters in Austria Designed for the future MAPLAN opened a new facility in Kottingbrunn in the third quarter of 2016. The state-of-the-art plant near Vienna is distinguished by even greater efficiency thanks to optimised processes, increased capacity and, of course, production at the highest technological level. The plant also sets new standards in logistics. With the investment in this new location and its possibilities for expansion, we are now even better prepared for a successful future with machinery'Made in Austria'. Sustainable work is important to us not only for...

Open Friendly Office Planning and consultation at the highest level are at least as important as excellent production. We have emphasised these areas with the new concept for our offices. Our specialists are better linked with open office spaces, which guarantee the necessary environment to continue to promote our innovations. Our employees should also feel at ease with the efficiency in the workplace. This is assured with ergonomic work and meeting areas, shared spaces and a more open working atmosphere. Of course, we also welcome your visit at any time. Intelligent office layout...

Production at a high level New location, new production: Since our relocation to Kottingbrunn, we at MAPLAN have committed to line production. This has a positive effect on our cycle times and assures the quality to which you are accustomed. In order to remain fit for tomorrow, a new technological centre for testing and development has also been established in the factory. This is where we develop the innovations that will assure your commercial success.

More than 40 machine types Geared towards your requirements Design, clamping force, injection volume, operation, equipment, etc. - our machines are as versatile as your areas of application. Our machine programme is the result of extensive experience gathered over many years as a partner for elastomer processing and the continuous improvement of our systems. With various series, clamping systems and equipment variants, we guarantee that we can provide you with the perfect machine for your application.

MTF-MAPLAN TOP FIFO vertical series Innovative design High-performance, high-precision FIFO injection unit Optimised strip intake device for a smooth production process Servo-hydraulic automation solutions Comprehensive equipment packages in modular design High plane-parallelism for optimal tool support Overview of models Maximum operator accessibility Fully network-compatible web-based control concept Ergonomically optimised operating height The most compact footprint in its class for optimal spatial utilisation of the production area Performance meets efficiency The MAPLAN MTF vertical...

MTF-MAPLAN TOP FIFO vertical edition series Smooth surfaces for a cleaner look Smart Light Proven fully-hydraulic clamping unit concept for an optimised production process Safeguarding with light barriers for optimal accessibility with maximum safety Ejector solutions with multi-synchronisation Ergonomic operating height Reliable hydraulic drives Proven in production at the highest level With a machine from our proven and now updated MTF edition series, you are ideally equipped for the widest range of applications. Our powerful drive systems are used for all clamping force variants. The...

MTF-MAPLAN TOP FIFO ergonomic series Smart Light optimised machine status display Flexible adjustment for different tool heights Lowest operating height with high clamping force Automation options for fully-or semi-automatic production with combination of different modules Various high-performance injection units with maximum reproducibility Large dimensioned heating platens Ergonomics all the way With our MTF ergonomic series, we are setting new standards in precision and processing quality - in fully-automatic or semi-automatic production. It also has the advantage of flexible adjustment...

MHF-MAPLAN HORIZONTAL FIFO series TYPES Large opening width for different tool concepts Optimal temperature distribution with heating plate insulation and isobars High plane-parallelism Quick cycle times with highly dynamic MAPLAN CoolDriveIBll Prepared for a wide range Original FiFo injection unit. Alternative: of automation systems nozzle retract injection unit "FIFO-Duale" Prepared for all cold runners ldeal sPatial utilisation with integration systems in the market of UPt0 6 heating/cooling units New standard in efficiency Our MHF machine concept is based on our newest...

MTF-C - MAPLAN TOP FIFO C-Frame series MTTF-C - MAPLAN TOPTOP FIFO C-Frame series MBF-C - MAPLAN BOTTOM FIFO C-Frame series High-precision, newly developed injection unit for TPE processing Ideal accessibility of the tool from 3 sides One Piece Design with a very small footprint Special solutions for special requirements Our proven and compact solutions in the C-frame design are perfectly equipped for production of special rubber items with maximum access around the working area. With our newly developed injection unit, TPE can be processed with the precision that you are already accustomed...

Multi-components 2 powerful FIFO injection units Compact 2K machine with a very small footprint Energy-saving heating and cooling units completely integrated in the control unit Two components, one solution With the MAPLAN 2-component technology, you can produce components with difficult geometries and optimal features. This technology gives you the possibility of simultaneous injection or injection in succession of identical or different material mixtures. Since our 2K technology is available with two vertical injection units or one vertical and one horizontal injection unit, the position...