MAPAL Competence ISO Tools
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Catalog excerpts

MAPAL Competence ISO Tools - 1

ISO Tools MAPAL Comptence - ISO Tools

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MAPAL Competence ISO Tools - 3

Accuracy classes for fixed mounting 6 Higher performance with accurate adjustment 8 Application areas for ISO cartridges 10 Tangential inserts with special advantages 12 production reliability and economic production 4 MAPAL special inserts 70 MAPAL indexable inserts 14 MAPAL indexable inserts tolerance class M 16 MAPAL indexable inserts tolerance class X 18 MAPAL inserts with PCD 26 MAPAL tangential inserts 30 MAPAL tangential inserts with 2 cutting edges 34 MAPAL tangential inserts with 4 cutting edges 46 MAPAL cartridges 56 MAPAL ISO cartridges 58 MAPAL compact cartridges 62 Accessories 68

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MAPAL Competence ISO Tools - 4

4 An up-to-date machine duction technology and antee maximum precision maintain high production helped produce the optimum tools to increase quality, reduce machining times and possibly even use as a substitute for more expensive methods. MAPAL also looks at ways of using ISO elements in special tools. The extensive experience and numerous innovative ideas that our specialists provide have led to extremely successful tool concepts for boring and milling. From the classic fixed indexable inserts or MAPAL ISO cartridges to sensitive adjustment methods and precision-ground inserts, MAPAL...

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MAPAL Competence ISO Tools - 6

6 times can only be met by increasing the use of multiple-insert tools. In order to be able to offer real multiple insert options, MAPAL has introduced ISO inserts with the new tolerance grade X, which are up to 50 % below the tolerances for grade H. Combined with high-precision manufacturing for the insert pockets, this also allows tolerances to be achieved which were previously scarcely possible with fixed insert pockets. Supported by in-depth trials, it is possible to calculate exact tolerance zones for each ISO insert type, in conjunction with the appropriate approach angle. This is of...

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MAPAL Competence ISO Tools - 7

X G M -38% 0% +63% -40% 150 100 50 0 M tolerance G tolerance Width X tolerance

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MAPAL Competence ISO Tools - 8

8 The new MAPAL adjustment system with setting wedges and differential screw allows adjustments of up to 0.2 mm in the diameter in the tightest spaces. make this adjustment that a true multiple insert facility and the range of machining results expected for modern HPC cutting can be achieved. MAPAL has developed an extremely simply and effective means of adjusting ISO inserts to high precision to produce an extremely accurate and repeatable precision on the inserts. With a twin insert tool with two ISO inserts, for example, this allows the two cutting edges to be exactly positioned in...

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MAPAL Competence ISO Tools - 10

10 10 5 ISO dition to the standard ISO cartridges, a series of compact cartridges is also available. Shorter lengths mean that even more design options are available for special tools. By using these connection. These systems guarantee a changeover, which is totally peatable and often results in considerable savings. Insert size 06 Insert size 09 Comparison of ISO cartridge with MAPAL compact cartridge Insert size 12 compact

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MAPAL Competence ISO Tools - 11

These special MAPAL ISO cartridges from MAPAL are characterised by the fact that they can be set to high precision away from the tools. One version can be set at an angle. With the other design the new HFS® system is used. With this high precision connection the ISO cartridge (in which a MAPAL adjustment device is incorporated) is held in the tool body and can be changed with repeatable accuracy.

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MAPAL Competence ISO Tools - 12

12 Tangential inserts offer packaging and mounting advantages as well as a smooth cut and high cutting values.

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MAPAL Competence ISO Tools - 13

Tangential inserts with special advantages MAPAL has made interesting developments in the milling area. By using the advantages, which have arisen from tangential inserts MAPAL produces special tools with impressive features. Fitting MAPAL tangential inserts is carried out to tight tolerances, which corresponds to the performance achieved by inserts in the X category. The positive ground cutting edges on the tangential inserts allow an extremely smooth cut, which produces long tool life and good quality results. Compared to using standard ISO indexable inserts more inserts can also be...

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MAPAL Competence ISO Tools - 14

14 smaller H-tolerance *tolerance depends on insert size clearance angle insert type insert thickness code

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MAPAL Competence ISO Tools - 15

PU615 DSAF DNBF ENCF B tipped one sided, one corner or two cutting edge variety of cutting materials relevant insert geometries and In allocating codes for the was developed which relates under DIN 4987. This then reference features added for MAPAL. code illustrated only those which correspond to the standard programme listed from page For multiple insert tools, even where these are fixed, the high precision MAPAL inserts in ac curacy class X combined with accurately manufactured insert pockets allow in the inserts in relation to turn produces a 'true' multi- significant increases in...

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MAPAL Competence ISO Tools - 30

30 code tol. smaller than “H” indexable insert tangential inscribed circle face cutting code angle special code normal clearance angle code code code code

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MAPAL Competence ISO Tools - 31

SN SE SM SF SQ SU SX FT02 FT10 FT65 D HU615 HP426 HP427 HC417 HP139 HP425 HP710 FU802 FU861 FU865 PU620 left hand right hand neutral insert type more inserts can also be incorporated tool with the same or an even higher stability in tool body. This results in being applied. As for economic machining of bores plete tools with several steps and such tools are also available for example under stable conditions which would otherwise be expensive are now produced by circular milling. proves viable, suitable form inserts milling tools can produce excellent The table on page 32 will help you right...

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MAPAL Competence ISO Tools - 32

32 CTXW-…………-L-… CTXW-…………-R-… CTXW-…………-L-… CTXW-…………-R-… CTXW- ………… CTXW- ………… CTXW- ………… CTXW- ………… SQ / HP139 SN / SM / SF / FT02 / HU615 HP427 HC417 FU802 SU / HP425 SN / D / HU615 PU620 SN / D / HU615 PU620 SN HU615 FT65 / FU865 P M K N S H SU HP425 old / new FT02 / FU802: with FT10 / FU861: with FT65 / FU865: with D / PU620: with old / new SE / HP426: PVD/TiAIN-coating SF / HC417: CVD/TiN-coating SM / HP427: PVD/TiAIN-coating SN / HU615: uncoated old / new SQ / HP139: PVD/TiAIN-coating SU / HP425: PVD/TiAIN-coating SX / HP710: PVD/TiAIN-coating Application 2 cutting edges -L- = left...

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