MAPAL Competence Clamping technology
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MAPAL Competence Clamping technology - 1

Perfectly yours. Perfectly yours. MAPAL the major specialist MAPAL Präzisionswerkzeuge Dr. Kress KG P.O. Box 1520 · D-73405 Aalen · Phone +49 7361 585-0 · Fax +49 7361 585-1029 info@de.mapal.com · www.mapal.com MAPAL Competence MAPAL Competence Clamping technology Clamping technology Order-No. 10137767 | V2.1.0 SPA-EN-MA-01-010-0115-HD Printed in Germany. Right of technical modifications reserved. Reaming and fine boring Boring Drilling Milling Turning Actuating Clamping Setting and measuring Services

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MAPAL Competence Clamping technology - 2

Clamping technology | MAPAL worldwide MAPAL – always close to the customer, everywhere. Quality, close customer contact, early information on developments and market requirements are the core objectives of MAPAL. Every day more than 4,300 employees in the MAPAL Group prepare new, appropriate solutions for the machining tasks of our customers. Clamping tools tools Clamping With continuous training and further training of employees and the constant interchange of e ­ xperience, MAPAL safeguards its high technological standards and guarantees that proverbial MAPAL quality. Chucks Chucks...

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MAPAL Competence Clamping technology - 3

Clamping technology | Introduction ▶▶  Manual HSK clamping technology On using the tools, the connection to the machine spindle, and therefore the clamping technology, plays a central role that is often undervalued. On fine machining parts, very good results can be achieved with the highest radial run-out accuracies. The effect is very significant even on drilling or milling, as lower radial variations have a positive effect on tool lives. The programme of clamping tools from MAPAL offers the perfect solution for every application and a connection that provides the tool the radial run-out...

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MAPAL Competence Clamping technology - 4

From the spindle to the cutting edge – everything from a single source Simplicity, precision and speed as well as flexibility, safety and cost-effectiveness – these are the demands placed on systems in modern production technology. A perfect connection between tool and machine is the basis for an optimal machining result. Here the clamping tool is just as vital as the tool itself. As a result MAPAL developed its own, highly accurate connections and also participated in promoting and advancing the development of the HSK. Since then the standardised hollow taper shank connection HSK has...

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MAPAL Competence Clamping technology - 5

Clamping technology | Introduction However HSK, HFS and CFS all have one limitation. Radial run-out and angular errors that are due to other components in the overall system, or that occur due to wear, cannot be compensated. In particular the required quality can often not be achieved with long tools. For years the Module connection developed by MAPAL has proven itself magnificently in these cases. Both radial run-out and angular error can be corrected very accurately via the adjusting screws integrated into the connection. MAPAL offers a complete HSK clamping tool system for use on...

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MAPAL Competence Clamping technology - 6

The MAPAL KS clamping cartridge – the heart of manual HSK clamping technology An important element of the MAPAL HSK clamping technology is the KS clamping cartridge. The manual clamping mechanism provides maximum clamping forces that can be reliably achieved due to the simple, robust construction. The KS clamping cartridge is used in spindles and basic holders, directly or via adapter flanges. The rigid construction with optimal force application via bayonet and cartridge body to the clamping jaws underlines the impressive effectiveness of the KS clamping cartridges as the perfect solution...

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MAPAL Competence Clamping technology - 7

Clamping technology | Introduction KS standard The standard version of the KS clamping cartridge is the proven all-round model and is suitable for almost all machining situations. Features: ▶▶ mproved rigidity independent of I direction of application of load ▶▶ ot susceptible to distorted N HSK bases ▶▶ igh clamping force way beyond H the standard KS high pressure lubrication An optimised sealing ring has been integrated for even more secure sealing of the system on the clamping cartridge for high pressure applications, suitable for coolant pressures up to 150 bar. Features: ▶▶ Use up to...

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MAPAL Competence Clamping technology - 8

Perfect MQL technology To successfully introduce an MQL process, there are a number of issues that need to be taken into account, from the type of supply via the machine and the sequence of the work steps, to the usage of the correct components such as clamps and tools. A key initial task is to ensure that the air-oil mixture (aerosol) is passed smoothly through the machine spindle to the exit at the cutting edge. For this purpose in principle two systems, 1-channel or 2-channel, are available. The difference between the systems is the point at which the air-oil mixture (aerosol) is formed....

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MAPAL Competence Clamping technology - 9

Clamping technology | Introduction ▶▶  Continuous further development ▶▶  Dependable product quality ▶▶  Broad standard programme of MQL clamping tools Along with the already proven solutions for MQL processes, there is also major potential for the further development and optimisation of this still relatively new technology. Development engineers and designers jointly prepare suitable solutions for productive, economical MQL manufacturing. Customer workpieces can be completely machined on modern machinery with all the possible options for MQL supply. The result is that new processes can be...

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MAPAL Competence Clamping technology - 10

HSK-T – the connection for more productivity during turning Tool changing times are reduced from 10 to 15 minutes for the standardised systems previously used to 30 seconds with the HSK connection. The extraordinary changeover accuracy of the HSK makes it possible to use replacement tools that are pre-set and measured on the set-up station so they can then be used directly on the revolver. No sampling or corrections of any kind are required. As a tool interface, the HSK is independent and standardised for use in a variety of industries. This opens up numerous possibilities and alternatives...

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MAPAL Competence Clamping technology - 11

Clamping technology | Introduction Comparison of driving element tolerances based on the example of the HSK 63. 0.1 HSK-A 63 in accordance with DIN 69063-1 DIN 69893-1 HSK-T 63 in accordance with ISO 12164-3/4

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