Innovations 2014
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Catalog excerpts

Innovations 2014 - 2

When something exceptional develops between us: That´s the MAPAL effect. 2 Neuheiten_2013_V07_DE_EN.indd 2

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Innovations 2014 - 3

Innovations and product range additions Just in time for the EMO, we are offering our customers a wide range of new developments as well as further developments of products and solutions already introduced. The maxims of cost-effectiveness, energyefficiency and conservation of resources are at the forefront of all our developments in order to give our customers a technological lead and allow sustainable production. The close cooperation between our technical consultants worldwide who listen to and identify the needs of the markets with the central Research & Development department plays a...

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Innovations 2014 - 4

» REAMING AND FINE BORING EasyAdjust-System Drastically reduces setting times WORLD FIRST The secure mounting of the insert is ensured by a stable, force-closure system of clamping groove and clamping jaw. Your contact person for further information: Martin Häfele Martin.Haefele@de.mapal.com MAPAL has achieved a breakthrough in the eld of ne boring tools with insert that signicantly increases the costeffectiveness of the tools. Innovative cassette with integrated back taper The heart of the EasyAdjust-System is an innovative cassette that stably holds the inserts with their six or four...

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Innovations 2014 - 5

Microsection of a thermally sprayed coating. Motors with thermally sprayed coatings Reliably machined Your contact person for further information: Siegfried Wendel Siegfried.Wendel@de.mapal.com a dened structure on the cylinder bore surface with which the sprayed coating can optimally interlock and adhere itself. The structuring needs to have small undercuts and at the same time be designed to prevent blistering or inhomogeneity in the sprayed coating. PcBN grade and the edge preparation are crucial for success. The ne machining tool is furthermore equipped with coolant-controlled actuator...

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Innovations 2014 - 6

Tritan-Drill Operates with up to twice the feed rate in challenging drilling situations Your contact person for further information: Andreas Rinn Andreas.Rinn@de.mapal.com AT A GLANCE: Specially designed for challenging drilling situations Innovative lead geometry for very good chip removal and low cutting pressure Ideal for through-drilling or on entry into cross bores Ideal for inclined bore entries Up to twice the feed rate The Tritan Drill was presented as the problem-solver for difficult drilling situations in 2010. Since then the three-edge drill has been employed successfully and...

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Innovations 2014 - 7

STD indexable insert drill ø 13 - 32 mm / up to 8xD Your contact person for further information: Dietmar Apprich Dietmar.Apprich@de.mapal.com MAPAL is presenting a new high-performance drill for the middle to upper diameter range – the STD indexable insert drill. It impresses with a very good chip formation and reliable chip removal thanks to an optimised chip ute. of steel, stainless steel and aluminium. Very good tool lives with high process reliability are achieved – and ultimately a very cost-effective drilling process. Sturdy mounting, simple clamping system AT A GLANCE: Broad range of...

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Innovations 2014 - 8

CFK hand drills IT8 in one shot special MAPAL drills, so that the machining results in higher protability of the assembly process by eliminating one work step. Your contact person for further information: Jens Ilg Jens.Ilg@de.mapal.com AT A GLANCE: IT8 quality in one shot possible No delamination and bre protrusion with CFRP No burr formation with titanium Hand tools are still frequently used in the nal assembly of the various fuselage sections of passenger aircraft for the drilling of rivet holes or bolt holes. The reason for this is the lack of accessibility of the parts. At the same...

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Innovations 2014 - 9

MEGA-Speed-Drill Iron | Inox | Steel Three times faster and more reliable AT A GLANCE: Your contact person for further information: Andreas Rinn Andreas.Rinn@de.mapal.com The MEGA-Speed-Drill has a completely new cutting edge geometry with unequal spacing and three guiding chamfers. This prevents vibration and reduces friction. The highly polished chip utes guarantee optimal chip ow. These features in combination with the new lead geometries and cutting materials geared specially to the drilling of cast iron, steel and stainless steels allow the MEGA-Speed drill to produce bores with...

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Innovations 2014 - 10

Replaceable drill head TTD Type 04 Faster drilling, faster changes 10 Your contact person for further information: Dietmar Apprich Dietmar.Apprich@de.mapal.com AT A GLANCE: For steel and cast materials with high machining demands Broad diameter range Longer tool lives due to smooth running in the bore thanks to 3-chamfer geometry Increased performance due to signicantly reduced feed forces of up to 50 % Thanks to the innovative drill geometry, the MEGA-Speed Drill has outstanding properties with respect to centring, stability and chip removal. This geometry therefore now forms the basis for...

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Innovations 2014 - 11

OptiMill®-Composite-Speed Machines CFRP parts on robots Your contact person for further information: Hans-Peter Wengert Hans-Peter.Wengert@de.mapal.com AT A GLANCE: Low cutting forces reduce vibrations in the whole system Delamination-free trimming of CFRP parts on robots The machining on robots reduces machine costs The further spreading of complex CFRP parts in industry depends greatly on how these parts can be machined costeffectively. Various research projects are already investigating which machining method is the best solution here. In one joint project focussing on the possibilities...

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Innovations 2014 - 12

EcoFeed-Blue The new face milling cutter with replaceable milling inserts Your contact person for further information: Christian Molch Christian.Molch@de.mapal.com A clean solution for high-speed aluminium machining Part cleaning represents a signicant cost factor in series production. This applies in particular to geometrically complex castings, such as cylinder head and valve housings. This is where the new EcoFeed-Blue face milling cutter comes into its own. In order to come as close as possible to the goal of a dirt-free nished part, an innovative PCD milling insert has been developed....

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