Introduction
Manuli Hydraulics specializes in fluid conveyance solutions for high-pressure hydraulic applications, particularly in underground mining. Their products, such as staple adaptors and ball valves, are crucial for hydraulic circuits in mining operations and are manufactured in an ISO 9001 certified facility.

ASA Series Staple Adaptors
The ASA Series includes staple adaptors with male and female ends, available in sizes from DN6 to DN76. These adaptors are corrosion-resistant and meet international standards like DIN 20043 and SAE J1467.

ASAF / ASHF Series Adaptors - FlushFit
FlushFit adaptors are designed for high performance and compact applications, with standard and high-performance variants available.

Port Connectors - Stud Ends
This section covers various staple adaptors, offering options for different hydraulic connection needs.

Staple Ball Valves
Staple ball valves are essential for reliable flow control in hydraulic systems used in mining operations.

Hoses and Hose Inserts
These components ensure durability and performance under high pressure in hydraulic systems.

Assembly Machines
Assembly machines are used for precise assembly of hydraulic components, ensuring quality and consistency.

Additional Underground Mining Products
This section likely covers other products offered by Manuli Hydraulics for underground mining applications.

Appendices
Includes useful conversions and a part numbering system to aid in product selection and specification.

Overview of Hydraulic Components
The document provides detailed specifications for staple ball valves and hydraulic hoses, including various series of valves, handle options, and a comprehensive range of hydraulic hoses designed for different applications and environments.

Staple Ball Valves
Several series of staple ball valves are outlined, with details on part references, nominal bore sizes, pressure ratings, and dimensions. The valves are available in 2-way, 3-way, and 4-way designs.

Handle Options
Various handle options are available for the ball valves, including single, double, hexagon, safety, and safety padlock handles.

Hydraulic Hoses
Manuli Hydraulics offers a wide range of hydraulic hoses categorized under the G.H.P. System: Global Standard, Hi-Grade, and Premium, each designed for specific operational and environmental requirements.

Cover Technology
Hose covers are crucial for preventing wear and failure. Manuli offers several cover types, each with unique properties for abrasion and ozone resistance.

Applications
The hoses and covers are designed for use in various industries, including construction, agriculture, mining, forestry, and offshore.

Service Temperature Range
The hydraulic hoses operate within a temperature range of -46°C to 121°C, offering good flexibility and easy mounting.

Key Features
The hoses feature a bend radius exceeding standard requirements, high impulse resistance, and a weight saving compared to traditional hose construction.

Construction
The tube is made of oil-resistant synthetic rubber, reinforced with high tensile steel spirals, and covered with synthetic rubber resistant to abrasion, ozone, weather, and heat.

Applications
Suitable for high-pressure power lines in general hydraulics, especially in installations with constraints like short assemblies and compact spaces.

Technical Data
Detailed specifications for various hose sizes, including dimensions, maximum working pressure, burst pressure, minimum bend radius, weight, and fitting types.

Type Approvals
The hoses have multiple type approvals, ensuring compliance with international standards.

Remarks
The hoses are designed for original equipment with a long-term mission profile in severe applications.

Composite Bi-layer Structure
Details a composite bi-layer structure known for its exceptional abrasion and ozone resistance, suitable for hydraulic hoses.

Technical Specifications
Technical data for various hydraulic hoses, including part references, hose sizes, dimensions, maximum working pressure, burst pressure, minimum bend radius, weight, and fitting standards.

Applications and Fluids
The hoses are designed for high-pressure hydraulic lines, heavy-duty power lines, and environments with severe abrasion and weather conditions.

Key Features
Hoses feature oil-resistant synthetic rubber tubes, high tensile steel braids or spirals for reinforcement, and synthetic rubber covers with high resistance to abrasion, ozone, weather, and heat.

Remarks
Field testing is recommended for applications involving material projections or winding on low bend radius pulley systems.

Type Approvals and Standards
The hoses meet various international standards and have type approvals from organizations such as CU-TR, MSHA, CCS, DNV-GL, ABS, and FRAS.

Overview of Assembly Machines
The document provides detailed specifications and features of various assembly machines used for cutting, skiving, inserting, and crimping hoses.

Blade Types
Describes two main blade types: a standard blade suitable for all hose types and a slotted blade recommended for heavy-duty hoses.

Brake Motor
A brake motor is highlighted as a safety feature that stops the disc immediately when the stop button is pressed.

Pneumatic Bending
Available on specific models, pneumatic bending aids in cutting by reducing manual force.

Skiving Machines
The M 205 SKY series is detailed with features like a Plug’n Skive system, large dust collector, and robust knife adjustments.

Insert Pushing Machines
Models like M 1500 INS and M 2000 INS are described, focusing on compact design and hydro-pneumatic power.

Crimping Machines
Several models are discussed, each designed for specific crimping needs, offering features like high crimp force and ergonomic designs.

Technical Specifications
Each machine's technical specifications are provided, including crimp range, force, motor power, dimensions, and weight.

Hose and Fittings Selection
The document outlines compatible hose types and fitting types for each machine.

Conclusion
The document serves as a comprehensive guide for selecting hydraulic hoses and assembly machines based on specific technical requirements and environmental conditions.