HYDRAULIC HOSES

HYDRAULIC HOSES
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HYDRAULIC HOSES

Product catalog summary
Introduction to Manuli Hydraulic Hoses
The document introduces Manuli Hydraulics' range of hydraulic hoses, categorized into Global Standard, Hi-Grade, and Premium, each designed for specific applications such as construction, agriculture, mining, forestry, and offshore.
G.H.P. System Categories
  • Global Standard: Suitable for general hydraulic applications, compliant with international standards like ISO, BS, SAE, and JIC.
  • Hi-Grade: Exceeds international specifications, ideal for high-performance and harsh environments.
  • Premium: Offers superior performance for specific applications with advanced designs.
Manuli Cover Technology
Manuli offers six hose cover types, each with unique abrasion and ozone resistance properties, crucial for preventing hose failure due to environmental wear.
  • Conventional Cover: Standard resistance for general applications.
  • Strong Cover: Enhanced resistance, used in RockMaster and GoldenIso products.
  • SHARC: High resistance for mining and offshore drilling.
  • ROC: Extreme resistance for heavy-duty applications.
  • Armoured Cover: Superior protection with anti-wear rubber and high-tensile textile.
  • Shield Cover: Maximum resistance for non-friction applications.
Performance and Testing
Manuli hoses undergo rigorous testing for durability and performance, including abrasion resistance (ISO 6945) and ozone resistance (EN ISO 7326).
Applications and Specifications
The document details various hose types, their structures, norms, and performance attributes, ensuring reliability and efficiency in diverse environments.
Specifications
Hoses comply with standards like EN 856, ISO 3862, and SAE J517, with specific models like ROCKMASTER and DIAMONDSPIR highlighted for their resistance and suitability for high-pressure applications.
Performance Characteristics
Hoses are evaluated on working pressure, burst pressure, and minimum bend radius, with series like ROCKMASTER noted for high-pressure ratings.
Applications
Specific applications include forestry machines, emergency hydraulics, and railway systems, with specialized hoses like CRYOFLEX for extreme cold and GOLDENGUARD for fire-tested hydraulics.
Approvals and Certifications
Hoses have approvals from MSHA, ABS, and DNV-GL, ensuring compliance with safety and performance standards.
Technical Data
Detailed specifications include dimensions, maximum working pressure, burst pressure, and weight, crucial for selecting appropriate hoses.
Key Features
Features like flame retardancy, halogen-free construction, and high tensile steel reinforcement enhance durability and reliability.
General Features
All hoses operate within a temperature range of -40°C to 100°C and are compatible with various fluids, including mineral and synthetic oils.
Type Approvals
Includes CU-TR, MSHA, FRAS, ABS, BV, LR, DNV-GL, ensuring compliance with international standards.
Remarks
Recommendations for field testing in specific applications and the use of high abrasion-resistant covers.
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Catalog excerpts

HYDRAULIC HOSES-3

The Manuli Hydraulics range of hydraulic hoses is a comprehensive selection of products aimed at supporting both general and speciality hydraulics applications in a wide range of environments. From construction and agriculture to mining, forestry and offshore, Manuli hoses are designed to meet and surpass the most demanding operational and environmental requirements, ensuring long life, high performance and reliable service. Manuli hoses are categorised according to our unique G.H.P. System, which helps users to identify the type of properties required for their specific applications. INTRODUCTION...

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HYDRAULIC HOSES-4

MANULI COVER TECHNOLOGY Choosing the correct hydraulic hose for the job requires careful consideration. The widespread use of hydraulics in a variety of industries and environments means that characteristics such as robustness, flexibility, chemical resistance and operating temperature must all be considered. However, most experts agree that the hose cover is the singular most important part of a hose’s construction, as wear of the cover due to environmental factors is the primary cause of hose failure. It is therefore critical that the hose cover be as robust and long-lasting as it can be, whilst...

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HYDRAULIC HOSES-5

However, in contrast to these typical material limitations, each of the above Manuli cover compounds performs noticeably better than the required test specification, EN ISO 7326. 1,000 1,000 In addition to their outstanding performance against abrasion, the these covers also boast a high level of resistance to cracking due to ozone exposure. The general rule of thumb is that abrasion resistance and ozone resistance for a cover compound are inversely proportional. So high abrasion resistance leads to poor ozone resistance, and vice versa. Time (Hours) EN ISO 7326 Ozone Resistance Test CONVENTIONAL...

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HYDRAULIC HOSES-6

HOSES SUPER HIGH ABRASION RESISTANT COVER - SHARC Developed as a high-protection cover, the SHARC solution provides abrasion and weathering resistance to a standard which makes it ideal for all but the most extreme of applications. Used on the GoldenIso AntiWear and Xtraflow hydraulic hose ranges, the SHARC solution ensures long lasting, reliable hose protection in some of the toughest operational environments. The SHARC solution also has high fire resistance and anti-static properties, making it suitable for use in highly regulated applications such as mining and offshore drilling. RUBBER OUTSTANDING...

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HYDRAULIC HOSES-7

Number of Cycles Before Reinforcement Exposure Modified ISO 6945 Abrasion Test, 10kg vertical force SHIELD COVER The Shield Cover solution is designed for maximum hose to hose abrasion and weathering resistance in none friction-flexing and non-impact applications. Used throughout the ShieldMaster hose family and comprising a robust synthetic rubber layer with an additional ultra-high molecular weight polyethylene (UHMWPE) outer skin, the Shield Cover outperforms all other Manuli cover types in its resistance to both abrasion and ozone. In fact the abrasion resistance of the Shield Cover is so...

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HYDRAULIC HOSES-8

HOSES WHERE ARE THE COVERS USED? DN HERCULES/HT HYDROROPE INFINITY STRONG ARMOURED SHARC SHIELD

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HYDRAULIC HOSES-9

HOSES - INDEX WIRE BRAIDED STANDARD HYDRAULIC APPLICATIONS WIRE BRAIDED STANDARD HYDRAULIC APPLICATIONS WIRE BRAIDED MANULI DESIGN (COMPACT WIRE BRAIDED) HIGH FLEXIBILITY WIRE BRAIDED LIGHT AND COMPACT STRUCTURE WIRE BRAIDED GENERAL PURPOSE HOSE TEXTILE / HELIX WIRE HIGH QUALITY R4 SUCTION HOSE UNIVERSAL LOW PRESSURE SOLUTION MEDIUM PRESSURE SOLUTION MEDIUM PRESSURE SOLUTION HOSE STRUCTURE GLOBAL STANDARD HOSES

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HYDRAULIC HOSES-10

HOSES - INDEX WIRE BRAIDED COMPACTNESS & FLEXIBILITY WIRE BRAIDED EXTREME ABRASION RESISTANCE WIRE BRAIDED EXTREME ABRASION RESISTANCE WIRE SPIRALLED EXTREME FLEXIBILITY WIRE SPIRALLED EXTREME FLEXIBILITY HI-GRADE ISOBARIC HOSES HOSE STRUCTURE WIRE SPIRALLED EXTREME FLEXIBILITY WIRE SPIRALLED EXTREME FLEXIBILITY WIRE SPIRALLED HIGH FATIGUE RESISTANCE WIRE SPIRALLED HIGH FATIGUE RESISTANCE WIRE BRAIDED OUTSTANDING WEAR RESISTANCE WIRE BRAIDED AND SPIRALLED OUTSTANDING WEAR RESISTANCE WIRE BRAIDED AND SPIRALLED OUTSTANDING WEAR RESISTANCE WIRE BRAIDED AND SPIRALLED OUTSTANDING WEAR RESISTANCE WIRE...

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HYDRAULIC HOSES-11

HOSES - INDEX WIRE BRAIDED ABRASION, WEATHER & HEAT RESISTANCE WIRE BRAIDED ABRASION, WEATHER & HEAT RESISTANCE WIRE BRAIDED ABRASION, WEATHER & HEAT RESISTANCE WIRE BRAIDED ABRASION, WEATHER & HEAT RESISTANCE WIRE BRAIDED ABRASION, WEATHER & HEAT RESISTANCE ROCKMASTER/2 PLUS SUPER ANTI-WEAR WIRE BRAIDED MANULI DESIGN, EN 853-2SN; SAE J517 TYPE 100R2AT. PERFORMANCE BCS 174; ISO 6805 TYPE 4 ABRASION, WEATHER & HEAT RESISTANCE WIRE SPIRALLED ABRASION, WEATHER & HEAT RESISTANCE WIRE SPIRALLED ABRASION, WEATHER & HEAT RESISTANCE WIRE SPIRALLED ABRASION, WEATHER & HEAT RESISTANCE WIRE SPIRALLED ABRASION,...

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HYDRAULIC HOSES-12

HOSES - INDEX HOSE STRUCTURE WIRE BRAIDED WIRE BRAIDED WIRE BRAIDED AND SPIRALLED OUTSTANDING ABRASION RESISTANCE OUTSTANDING ABRASION RESISTANCE FORESTRY MACHINES, EXTREME ABRASION RESISTANCE WIRE BRAIDED AND SPIRALLED FORESTRY MACHINES, EXTREME ABRASION RESISTANCE WIRE BRAIDED EXTREME COLD ENVIRONMENTS WIRE BRAIDED AND SPIRALLED EXTREME COLD ENVIRONMENTS WIRE SPIRALLED EXTREME COLD ENVIRONMENTS WIRE SPIRALLED HEAVY DUTY, LOW BENDING FORCE WIRE SPIRALLED HEAVY DUTY FOR GIANT EQUIPMENT PREMIUM HOSES WIRE BRAIDED AND SPIRALLED MANULI DESIGN OUTSTANDING TENSILE STRENGTH WIRE SPIRALLED JET GROUTING...

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HYDRAULIC HOSES-13

HOSES - BY WORKING PRESSURE HOSE SIZE

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HYDRAULIC HOSES-14

HOSES - BY WORKING PRESSURE HOSE SIZE SPIRTEX SPIRTEX/HT

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HYDRAULIC HOSES-15

MINING SAFETY TYPE APPROVALS HYDRAULICS, MARINE EQUIPMENT TYPE APPROVALS ABS LLOYD'S RINA MED REGISTER GOVERNMENT, SAFETY AND SPECIAL TYPE APPROVALS POLISH Railways FRAS MA "B" EN 44545-2

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HYDRAULIC HOSES-16

MINING SAFETY TYPE APPROVALS HYDRAULICS, MARINE EQUIPMENT TYPE APPROVALS BV LLOYD'S RINA MED REGISTER GOVERNMENT, SAFETY AND SPECIAL TYPE APPROVALS POLISH Railways FRAS MA "B" EN 44545-2 SPIRTEX SPIRTEX/HT SYNERGY T°REX

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HYDRAULIC HOSES-17

GLOBAL STANDARD HOSES

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HYDRAULIC HOSES-18

GLOBAL STANDARD HOSES TRACTOR/1SN INTEGRATED, RELIABLE HOSE ASSEMBLY TECHNICAL DATA HOSE SIZE DN dash inch CONTINUOUS SERVICE TEMPERATURE RANGE EN/DIN and new SAE rated working pressures Flame retardant property of the cover compound, MSHA approved Smooth cover FRAS approved (DN 5-12) Halogen-Free hose line APPLICATIONS & FLUIDS • • TUBE Oil resistant synthetic rubber Hydraulics: low-medium pressure lines, return lines Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in aqueous emulsion, water One high tensile steel braid COVER Weather...

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All MANULI HYDRAULICS catalogs and technical brochures

  1. Infinity

    8  Pages

  2. MQS-FEH

    8  Pages

  3. FITTINGS

    338  Pages

  4. HOSES

    86  Pages

  5. safe range

    7  Pages

  6. Refrigeration

    82  Pages

Archived catalogs

  1. Adaptors

    112  Pages

  2. fittings

    128  Pages

  3. hoses

    118  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.