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HOSES

Product catalog summary

Introduction
The document provides an overview of Manuli's hydraulic hose range, designed for sectors such as construction, mining, agriculture, and marine applications. These hoses are used to transmit, control, and distribute energy using pressurized liquids. The UNIVERSAL range complies with international norms like ISO, EN, SAE, and JIS, while the EXTREME range is tailored for OEM severe applications.

Hose Index
The index categorizes hoses into UNIVERSAL and EXTREME ranges, detailing their structure, norms, and key performance attributes. For example, the TRACTOR/1SN hose is wire braided and meets EN 853 and ISO 1436-1SN standards, suitable for standard hydraulic applications.

Hoses by Working Pressure
This section lists hoses by their working pressure capabilities across various diameters (DN). For instance, the TRACTOR/1SN hose has a working pressure of 250 bar for DN 5.

Hoses by Approvals
The document outlines type approvals for different hoses, including marine equipment and mining safety approvals. For example, the ROCKMASTER/1SN hose has multiple approvals including ABS, BV, and MSHA.

Key Highlights

Manuli's hoses meet a wide range of international standards and are suitable for diverse applications.
The EXTREME range offers specialized hoses for severe conditions, emphasizing abrasion, weather, and heat resistance.
Hoses are categorized by their structure, performance, and compliance with specific norms.
Working pressure data is provided for each hose type, aiding in selection based on application needs.
Approval information ensures compliance with safety and industry standards.

Specifications
The hoses are categorized based on their pressure ratings, temperature ranges, and construction materials. They are designed to withstand continuous service temperatures ranging from -40°F to 212°F (-40°C to 100°C) and a maximum operating temperature of 125°C (257°F). The hoses feature oil-resistant synthetic rubber tubes, high tensile steel braid reinforcements, and covers made from synthetic rubber with high resistance to ozone, weather, and heat.

Key Features

Superior abrasion resistance, high ozone and weather resistance, flame resistance, and antistatic and antitoxic covers.
Designed to exceed various international standards, including EN 853, SAE 100, and ISO 1436.
Multiple type approvals from organizations such as ABS, BV, DNV-GL, and MSHA.

Applications
These hoses are suitable for medium to high-pressure hydraulic lines in challenging environments. They are used in installations with tough abrasion conditions, marine applications, and mining operations. The hoses can handle a wide range of fluids, including mineral oils, vegetable oils, glycol and polyglycol-based oils, synthetic ester-based oils, and water.

Technical Data
The document includes detailed technical data for each hose type, including dimensions, weight, pressure ratings, and part references. The data is presented in tabular form, providing information on the outer diameter, minimum bend radius, and fitting specifications.

Conclusion
The document highlights the robustness and versatility of the ROCKMASTER series hoses, emphasizing their suitability for demanding applications and their compliance with international standards.

Catalog excerpts

HOSES INTRODUCTION High pressure hydraulics is a means to transmit, control and distribute energy and power using a pressurised liquid, most often oil and water-based fluids, as a medium. Manuli’s UNIVERSAL hose range meets the ISO, EN, SAE, and JIS International Norms, while the EXTREME hose range is designed to meet special performance requirements in OEM severe applications. This second hose family also includes a group of hoses dedicated to Special Applications - products developed as a result of over 80 years of experience in the field. The hydraulic hose range is dedicated to hydraulic...

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HOSES INDEX HOSE STRUCTURE Wire braided Standard hydraulic applications Wire braided Standard hydraulic applications Standard hydraulic applications Wire braided Standard hydraulic applications Wire braided Light and compact structure Wire braided Compact, high flexibility Wire braided Manuli Design (compact wire braided) High flexibility Wire braided General purpose hose Textile / Helix wire High quality suction hose Universal low pressure solution Wire braided Medium pressure solution Medium pressure solution Thermoplastic solution Twinned thermoplastic solution Wire braided Abrasion, weather...

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HOSES INDEX HOSE STRUCTURE Wire braided Extreme temperature Wire braided Manuli Design Superior lightness and flexibility Wire braided Outstanding ozone resistance Wire braided High service-life and reliability Wire spiralled Very high pressure rating Wire braided Outstanding abrasion resistance, MSHA approved Manuli Design Push-on hose Wire braided Hiigh flow rates, low pressure drops Wire spiralled Manuli Design High flow rates, outstanding abrasion resistance Wire braided Manuli Design High temperature, suction and return lines Wire braided Extreme abrasion resistance Wire braided Extreme...

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HOSES INDEX HOSE STRUCTURE Wire spiralled High flow rates, outstanding abrasion resistance Wire spiralled Very high hydraulic power transmission Wire spiralled Very high hydraulic power transmission Wire spiralled Forestry machines, extreme abrasion resistance Forestry machines, extreme abrasion resistance Low pressure, high temperature Wire braided Compact, twinned hose structure, easy installations for OEMs Wire braided Compact, twinned hose structure Wire braided Compact, twinned hose structure Wire braided Manuli Design Extreme temperature Wire braided Manuli Design Lubrication line Wire...

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HOSES BY WORKING PRESSURE LYTE-FLEX COVER DIAMONDSPIR SHIELDMASTER/2 PLUS MINE

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HOSES BY WORKING PRESSURE HOSE SIZE T°REX LUBEMASTER

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HYDRAULICS, MARINE EQUIPMENT TYPE APPROVALS MINING SAFETY TYPE APPROVALS GOVERNMENT, SAFETY AND SPECIAL TYPE APPROVALS LLOYD'S POLISH Elevators RINA MED NK MSHA FRAS MA CU-TR REGISTER "B" EN81-2 JACKMASTER FIREND

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UNIVERSAL TRACTOR TECHNICAL DATA SHEETS INTEGRATED, RELIABLE HOSE ASSEMBLY KEY FEATURES 23• EN/DIN and new SAE rated working pressures • EN/DIN and new SAE rated working pressures • Flame retardant property property of the cover compoud, MSHA approved • Flame retardant of the cover compoud, MSHA approved • Smooth cover FRAS approved (DN 5÷12) 5÷12) • Smooth cover FRAS approved (DN • Halogen-Free hose line • Halogen-Free hose line APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lines, return lineslines • Hydraulics: low-medium pressure lines, return • MineralMineral oils, vegetable and...

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UNIVERSAL TRACTOR TECHNICAL DATA SHEETS INTEGRATED, RELIABLE HOSE ASSEMBLY KEY FEATURES 23• EN/DIN and new SAE rated working pressures • EN/DIN and new SAE rated working pressures • Wide range of range of type approvals available • Wide type approvals available • Flame retardant property property of the cover compoud, MSHA approved • Flame retardant of the cover compoud, MSHA approved • Halogen-Free hose line • Halogen-Free hose line APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines • Hydraulics: medium-high pressure • MineralMineral oils, vegetable and rape seed oils,and...

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UNIVERSAL TRACTOR TECHNICAL DATA SHEETS INTEGRATED, RELIABLE HOSE ASSEMBLY KEY FEATURES 23• High•flexibility and excellent bend radiusradius High flexibility and excellent bend • Low weight weight • Low • Flame retardant property property of the cover compoud, MSHA approved • Flame retardant of the cover compoud, MSHA approved • Halogen-Free hose line • Halogen-Free hose line • Vacuum Vacuum resistance with SAEperformance approved on sizes on sizes up to DN 31 • resistance with SAE 100 R4 100 R4 performance approved up to DN 31 • Range • Range extension to DN 76 extension to DN 76 APPLICATIONS...

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UNIVERSAL TRACTOR TECHNICAL DATA SHEETS INTEGRATED, RELIABLE HOSE ASSEMBLY KEY FEATURES 23• High•flexibility and excellent bend radiusradius High flexibility and excellent bend • Low weight weight • Low • Flame retardant property property of the cover compoud, MSHA approved • Flame retardant of the cover compoud, MSHA approved • Halogen-Free hose line • Halogen-Free hose line • Range • Range extension to DN 76 extension to DN 76 • Vacuum Vacuum reistance with SAEperformance approved on sizes on sizes up to DN 76 • reistance with SAE 100 R4 100 R4 performance approved up to DN 76 APPLICATIONS...

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UNIVERSAL HARVESTER TECHNICAL DATA SHEETS INTEGRATED, RELIABLE HOSE ASSEMBLY KEY FEATURES 23• Isobaric pressure rating rating • Isobaric pressure • Compact hose structures for installations in narrow spaces spaces • Compact hose structures for installations in narrow • Halogen-Free hose line • Halogen-Free hose line APPLICATIONS & FLUIDS 23• Hydraulics: medium pressure lineslines with installation constraints • Hydraulics: medium pressure with installation constraints • MineralMineral oils, vegetable and rape seed oils,and polyglycol based oils, synthetic ester based oils, oils in aqueous • oils,...

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