GENERAL HYDRAULICS
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GENERAL HYDRAULICS PRODUCT CATALOGUE

TABLE OF CONTENTS Preamble Hoses Index Hoses by Working Pressure Global Standard Hoses High Grade Isobaric Hoses High Grade Traditional Hoses Premium Hoses Visual Index Termination Ends Working Pressure MF2000 - Interlock Plus Type MF2000 - Interlock Plus Stainless Steel Type MF2000 - Interlock Super Type MF2000 - Fast Fit Disconnectable Type MF2000 - Adjustable Flange Type

TABLE OF CONTENTS 3 - QUICK COUPLINGS - Q.SAFE Q.Safe - Quick Couplings - Introduction Q.Safe - Quick Couplings - Index Q.Safe - Quick Couplings Q.Safe - DHI Quick Couplings Q.Safe - Multiconnectors Q.Safe - Quick Couplings - Accessories and Spare Parts Q.Safe - Check Valves 4 - ASSEMBLY MACHINES Introduction Modular Assembly Units Cutting Machines Skiving Machines Insert Pushing Machines Marking Machines Complimentary Products Crimping Machines Test Benches 5 - HOSE PROTECTIONS Introduction Hose Protections 6 - APPENDICES Legend of Symbols Hose Size Conversion Chart Torque Recommendations...

MANULI HYDRAULICS - OUR MISSION Manuli Hydraulics is focused on achieving excellence in the design, manufacture and supply of fluid conveyance solutions, components and associated equipment for high pressure hydraulics, refrigeration and oil and marine applications. Just some of the application areas where Manuli Hydraulics products are used are: • Construction and public works Underground and open pit mining Maintenance services Water blasting and cleaning Material handling and logistics Industrial machines Industrial services Manuli Hydraulics Offers: • Wire spiral reinforced rubber hoses...

INNOVATION Manuli Hydraulics R&D activities are based at the Manuli Innovation Centre (MIC) in Bologna, Italy, which oversees the R&D centres in France, Poland, China and the UK. All of our research centres are equipped with advanced design, testing and validation facilities. The main MIC laboratories feature special rooms and equipment that allow researchers to simulate the most extreme environmental and operational conditions including: • Fatigue (Impulse testing) Hydrostatic testing Saline environments MIC are responsible for the design and development of every aspect of our product...

QUALITY CERTIFICATIONS Quality and sustainable development are the driving forces of all Manuli Hydraulics’ activities. Manuli Rubber Industries was the first European hydraulic components manufacturer to achieve the ISO 9001 certification in 1992 and the OHSAS certification in 2005. The Manuli Group facilities are compliant to ISO 9001 and ISO 14001 and have achieved the Occupational Health and Safety Assessment Series (OHSAS) certifications as the result of it’s strong commitment to the preservation of people’s health & safety on the work sites. Manuli Rubber Industries - Italy,...

INTRODUCTION THIRD PARTY APPROVALS Manuli products meet and exceed the highest industry standards as proven by the achievement of our extensive list of technical approvals issued by third party accreditation bodies. MARINE EQUIPMENT APPROVALS MINING APPROVALS MSHA (Mine Safety and Health Administration USA) Polish B Safety certification MA (Chinese Mining Approval) DNV-GL (Det Norske Veritas - Germanischer Lloyd) MED (Marine Equipment Directive) RINA (Italian Bureau of Shipping) ABS (American Bureau of Shipping) FRAS (Fire Resistant and Anti-Static Australian Dept. Mineral Resource) KRS...

HYDRAULIC HOSES

The Manuli Hydraulics range of hydraulic hoses is a comprehensive selection of products aimed at supporting both general and speciality hydraulics applications in a wide range of environments. From construction and agriculture to mining, forestry and offshore, Manuli hoses are designed to meet and surpass the most demanding operational and environmental requirements, ensuring long life, high performance and reliable service. Manuli hoses are categorised according to our unique G.H.P. System, which helps users to identify the type of properties required for their specific applications....

MANULI COVER TECHNOLOGY Choosing the correct hydraulic hose for the job requires careful consideration. The widespread use of hydraulics in a variety of industries and environments means that characteristics such as robustness, flexibility, chemical resistance and operating temperature must all be considered. Manuli Hydraulics has developed a range of highly innovative and proprietary cover materials and structures to ensure maximum service life in even the most harsh of environmental conditions. The outstanding performance of our cover materials compared to many of our competitors’...

However, in contrast to these typical material limitations, each of the above Manuli cover compounds performs noticeably better than the required test specification, EN ISO 7326. 1,000 1,000 In addition to their outstanding performance against abrasion, the these covers also boast a high level of resistance to cracking due to ozone exposure. The general rule of thumb is that abrasion resistance and ozone resistance for a cover compound are inversely proportional. So high abrasion resistance leads to poor ozone resistance, and vice versa. Time (Hours) Shield Armoured SHARC Strong EN ISO 7326...

HOSES SUPER HIGH ABRASION RESISTANT COVER - SHARC Developed as a high-protection cover, the SHARC solution provides abrasion and weathering resistance to a standard which makes it ideal for all but the most extreme of applications. Used on the GoldenIso AntiWear and Xtraflow hydraulic hose ranges, the SHARC solution ensures long lasting, reliable hose protection in some of the toughest operational environments. The SHARC solution also has high fire resistance and anti-static properties, making it suitable for use in highly regulated applications such as mining and offshore drilling. RUBBER...

Number of Cycles Before Reinforcement Exposure Modified ISO 6945 Abrasion Test, 10kg vertical force SHIELD COVER The Shield Cover solution is designed for maximum hose to hose abrasion and weathering resistance in none friction-flexing and non-impact applications. Used throughout the ShieldMaster hose family and comprising a robust synthetic rubber layer with an additional ultra-high molecular weight polyethylene (UHMWPE) outer skin, the Shield Cover outperforms all other Manuli cover types in its resistance to both abrasion and ozone. In fact the abrasion resistance of the Shield Cover is...