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- ULV spraying technology for the concrete industry
ULV spraying technology for the concrete industry
ULV spraying technology for the concrete industry
Mantis ULV (Ultra Low Volume) spraying technology is designed to significantly reduce the use of release agents in the concrete industry by up to 75%. This technology utilizes rotary nozzles to produce uniformly small droplets, ensuring even distribution and optimal surface structure of concrete, facilitating easy release from molds.
- Uniform droplet size and even distribution of release agent.
- Optimal surface texture of concrete with minimal release agent usage.
- Available in both permanent installations and mobile handheld sprayers.
- Large area applications such as ceilings and walls in precast concrete production.
- Flat molds requiring high surface quality in wet-cast processes.
The modular design allows integration into various process chains with options for fixed installations or mobile frames. Two main variants are available:
- Independent Spraying System: Features a peristaltic pump and control unit, capable of monitoring up to 4 nozzles.
- Spraying System with 6-Piston Pump: Suitable for integration into centrally controlled processes, allowing individual flow rate adjustments for each nozzle.
BEMA handheld sprayers are designed for flexible use, featuring a rotary nozzle for easy spraying of edges and vertical surfaces. Models vary in shaft length and include options with or without a pump for different application needs.
- BEMA 1000 and BEMA 1000K: 1-litre tank, 90 cm and 40 cm shaft lengths respectively, 5-hour battery time.
- BEMA 10.000 and BEMA-P 10.000: 10-litre tank, 90 cm shaft length, 5-hour and 4-hour battery time respectively.
- BEMA-P 1000K: 1-litre tank, 40 cm shaft length, 4-hour battery time.
For tailored solutions, contact Mantis ULV-Sprühgeräte GmbH at Vierlander Straße 11a, D-21502 Geesthacht, or visit www.mantis-ulv.com.
Catalog excerpts
SPRAYING SYSTEMS Modular and handheld spraying systems In addition to economising on the use of release agent, Mantis ULV (Ultra Low Volume) rotary nozzles and metering technology offer numerous other advantages in the production of precast concrete parts: ► Uniform droplet size ► Even distribution of release agent ► Optimal surface structure of the concrete ► Easy release from the mould best available technology MANTIS ULV® SPRAYING SYSTEMS
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ULV SPRAYING TECHNOLOGY FOR THE CONCRETE INDUSTRY Save up to 75% release agent thanks to innovative ULV spraying technology ULV stands for Ultra Low Volume, i.e. exceptionally low application rate. The special ULV rotary nozzles from Mantis produce uniformly small droplets without pressure and distribute them evenly over the sprayed area. Easy release of the concrete parts from the moulds and a very smooth surface texture of the concrete can be achieved with just a minimal quantity of release agent. Mantis offers ULV spraying systems for permanent installation as well as mobile handheld sprayers....
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Modular MANTIS ULV® spraying systems Thanks to its modular design, MANTIS ULV® technology can be integrated into almost every process chain. The ULV rotary nozzles can be mounted in existing systems in various ways: uu Fixed installation whereby the nozzle(s) are installed over the moving moulds. uu Fixed installation whereby the nozzles are built on a structure that moves over the moulds. uu Mounted on a mobile frame the nozzles can be moved across the moulds to be sprayed. Optimum adaptation to your production processes with two variants: Independent spraying system with peristaltic pump and...
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BEMA® handheld sprayers BEMA® handheld sprayers are ideally suited for flexible and mobile use. The ULV rotary nozzle can be turned sideways so that even edges of moulds and vertical formwork elements can easily be sprayed without needing to rotate the entire sprayer. The battery level and the nozzle are electronically monitored. There are models with long or short shafts so that forms on tables can easily be sprayed also. In BEMA models without a pump, the release agent is led to the nozzle by gravity. The device must therefore always be held upright so that the nozzle is lower than the tank...
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